Milk Processing Equipment | Complete Solution for Dairy Industry

Milk Processing Equipment

Innovative Dairymaster Milking Parlor

The dairy division of Euroteam has quickly taken a leading position in the design and production of equipment, outfitting, and reconstruction of turnkey factories, production lines for the food industry, and especially for the dairy industry.

The company effectively utilizes the wide industrial potential and production capacities of the Veneto region, historically closely related to the dairy industry and its derivatives.

The company's management, together with the team, proudly represents excellent quality and professionalism recognized both nationally and internationally. Since 1976, the company has expanded its market range and established itself as a reliable partner in the global market. Continuous customer support, taking into account the specific requirements of the industry, ensures maximum project customization, implementation, and maintenance.

Mission

Having a reliable partner is crucial for those who want to invest in new production or improve existing ones. It's challenging to ignore questionable companies that promise more than they can deliver.

Euroteam is focused on high quality, functionality, and full compliance with customer requirements. From the very beginning, "quality" means the use of advanced equipment, the purchase of raw materials and components only from the industry's best suppliers, who meet the high standards of our company.

Quality is synonymous with functionality. Attention and collaboration with the customer, starting from the design phase, allow us to consider and fulfill all wishes for future equipment. One could say that your equipment will be produced "tailored" like a custom-made expensive Italian suit.

Italy, a country with a long tradition, whose dairy products have been and remain recognized worldwide, is the homeland of the best cheesemakers. Tradition has given birth to such well-known and in-demand products as Parmesan, Mozzarella, Mascarpone, Ricotta. Who could know their product better than they do?

The winning card for a new enterprise is the introduction of high-quality products to the market. That's why our supply includes production technology.

About Us

With a turnover of around €5,000,000 per year, Euroteam is located on 1,200 m2 of office space, 4,000 m2 of covered production, and 4,000 m2 of open space with modern equipment.

The company's own production base includes:

  • Computer numerical control milling machines
  • Computer numerical control turning machines
  • Combined cutting machines: plasma and waterjet
  • Orbital welding machines
  • Vertical welding machines for bases
  • Workshop for the production of electronic control systems

Currently, Euroteam controls a number of companies operating in the field of industrial design, production of metal structures, and technical service for the food industry.

Cheese Production

History

The company was founded in 1976 by two high-level specialists who came from leading companies in the food industry equipment manufacturing at that time. Production began with sanitary pumps, tanks, and heat exchangers.

1978. Production of pasteurizers started and sold under its own brand.

1986. The first turnkey processing line for 10,000 liters of milk into drinking milk, cream, cheese (Mozzarella, Ricotta), and butter was manufactured. The beginning of exports of the line to the global market and supplies to companies for selling under their own brands.

1992. The first high-capacity, 50,000 liters/hour, full-cycle HTST thermal treatment line was developed for a major Italian company, and collaboration with them continues to this day.

1996. The technical team improved production and developed UHT pasteurizers, special tanks, rotating filters, degassers, counters, centrifugal mixers, presses, spiral heat exchangers, and more, with special attention to optimizing energy consumption.

1999. Euroteam received a prestigious award from the European Community for Technological Innovation for improving energy efficiency.

2002. Due to high demand, know-how in production was added to the turnkey line offerings, ensuring Italian quality even in production abroad. Exports of pasteurizers and thermal treatment lines to Russia grew.

2003. Production of packaging lines for bottles, cups, and packages for small and medium-sized production started.

2004. The first automatic aseptic tanks for pasteurized milk (UHT) were manufactured.

2006. Lines for ice cream production. Pasteurizers compliant with Australian market directives. Technical solutions for processed cheese production.

2011. Pasteurizers for high-density products such as confectionery cream, cream, fermented products, cheese mass, and high-solid content syrups.

2014. In collaboration with a leader in the dairy product market, an automatic milk concentration line was produced.

Forty years of experience enable us to design, build, and install turnkey full-cycle lines worldwide.

Our Clients

760 satisfied clients in 45 countries worldwide.

Euroteam is a partner of Alfa Laval and collaborates with the Tetra Pak group, overseeing the installation of several systems in major Italian factories.

Since the early '90s, Euroteam has been active in the Russian and CIS markets.

We proudly highlight the Gran Mestri project in Brazil. We exported classic Italian Parmesan production technology, and now it is produced in Brazil for the domestic market.

our satisfied customers

Among Our Regular Clients:

regular clients

Euroteam Equipment

Euroteam designs and manufactures equipment for the production of:

  • Pasteurized milk
  • Sterile milk
  • Dry milk
  • Fermented products
  • Cheese and cottage cheese
  • Ice cream
  • Cream
  • Butter

High-tech equipment ensures the complete production cycle.

Cycle of Production

Pasteurized Milk

Design, manufacture, and installation of equipment for the production of pasteurized drinking milk, both homogenized and skimmed.

Offered packaging systems: polyethylene and cardboard bags, glass bottles, or PET.

Pasteurized Milk

Sterile Milk

Design, manufacture, and installation of machines for the production of UHT sterilized milk, offering two production systems. The first system, more traditional, provides product sterilization and subsequent packaging in an aseptic environment. The second, more innovative, provides pre-sterilization, followed by packaging in a normal atmosphere, with the final step being pasteurization of the package in an autoclave.

Sterile Milk

Dry Milk

For the production of dry milk, we manufacture and install advanced technological systems to obtain a high-quality product with the required fat content, packaged in bags of various weights.

Dry Milk

Fermented Products

Design, manufacture, and installation of equipment for the production of yogurt, kefir, sour cream, buttermilk, and other fermented products, as well as cultured milk.

Fermented Products

Cheese and Cottage Cheese

Design, manufacture, and installation of equipment for the production of yogurt, kefir, sour cream, buttermilk, and other fermented products, as well as cultured milk. Design, manufacture, and installation of equipment and machines for the production of raw cheese and semi-cooked cheese, Filata paste, Ricotta, and others, offering manual and automatic or semi-closed systems for processing. Upon completion of the installation, we offer a wide range of packaging systems suitable for large-scale distribution.

Cheese and Cottage Cheese

Popular cheeses produced on our equipment:

Asiago

Asiago

Philadelphia

Philadelphia

Ricotta

Ricotta

Mascarpone

Mascarpone

Mozzarella

Mozzarella

Parmesan

Parmesan

Ice Cream

With our systems, you can produce and package ice cream in automatic and semi-automatic modes in cones or cups of various sizes.

Ice Cream

Cream

We offer equipment and machinery for the production of pasteurized and sterilized cream, which is packaged in polyethylene bags, cardboard packets, bottles, or jars with thermal capsule sealing.

Cream

Butter

For butter production, we design, manufacture, and install machines and complete lines, either standalone or integrated with other systems. With our equipment, you can produce butter for various sizes of cakes.

Butter

Example Lines

Line

Line

Line

Technical Specifications

Processing line for 15,000 liters/day – 2,500 liters/hour of cow and/or reconstituted milk. The line consists of a set of equipment that is pre-connected, undergoes testing, and acceptance of operability at our factory in Italy.

Final Products Obtained:

Pasteurized normalized milk

Dairy starter products: Kefir, Snezhok, Ryazhenka

Yogurt: flavored, with fruit pieces, two-layered, drinking

Sour cream

Cheese production products: Mozzarella cheese, cottage cheese, classic cheeses, soft cheeses (like "Philadelphia"), Ricotta cheese

Butter

Whey and beverages based on it

Product Packaging Is Done In:

Classic milk bag volume 0.2 - 1 liter.

Milk plastic bottle with label and cap with a volume of 0.2 to 2 liters.

Plastic cup of variable shape, 1st type neck size, with a thermo-sealed top cover.

Plastic cup of variable shape, 2nd type neck size, with a thermo-sealed top cover and an additional lid to preserve the aroma.

Vacuum packaging for cheese.

Maximum Productivity:

The production line has a very high degree of flexibility, allowing for redirecting raw materials to produce the most profitable product for the organization. When increasing working hours, the plant's productivity can be increased to 25,000 liters per day. The individual productivity of packaging machines is provided below in the technical specifications. The possibility of receiving up to 15,000 liters of milk at once, increased to 25,000 liters under certain production configurations.

Infrastructure Requirements:

Recommended area considering warehouse space: 1,500 m2

Required electrical connection power: 148.2 kW ±5%

Gas consumption per day: ~ 20 m3

Water consumption per day: 6 m3

Sewage disposal per day: 6 m3

Staff required: 12 people

Overview by Sections:

1. Receiving

1.1. Receiving group 5000 l/hour for cow's milk

1.2. 3 tanks for milk storage, each with a capacity of 5000 liters

1.3. Loading/unloading/filling/rinsing line

2. Thermal Processing

2.1. Continuous flow pasteurizer HTST 2500 l/hour

2.2. Self-cleaning centrifugal separator

2.3. Automatic milk and cream standardization

2.4. Line connecting separator and standardizer with pasteurizer

2.5. High-pressure homogenizer

2.6. Line connecting homogenizer with pasteurizer

3. Section for Pasteurized Milk Storage

3.1. 2 tanks for milk storage, each with a capacity of 5000 liters

3.2. Loading/unloading/filling/rinsing line

4. Section for Production of Kefir, Ryazhenka, Snezhok, and Sour Cream

4.1. 3 tanks for product ripening, each with a capacity of 1200 liters

4.2. 5 tanks for product ripening, each with a capacity of 600 liters

4.3. Loading/unloading/filling/rinsing line

4.4. Mobile piston pump 0.75 kW

4.5. Head for uniform mixing

5. Cheese Production Section

5.1. Multifunctional open cheese-making kettle

5.2. Vat for curd mass collection and ripening

5.3. Loading/unloading/filling/rinsing line

5.4. Cutting, melting, and pressing group for Mozzarella

5.5. Mold for 50-gram spherical product

5.6. Mold for 125-gram spherical product

5.7. Mold for 300-gram cylindrical product

5.8. Vat for Mozzarella collection

5.9. Vat for Mozzarella solidification

5.10. Heater/cooler for drinking water at 800 l/hour

6. Section for Storage of Fat and Skimmed Whey

6.1. 2 tanks for whey storage, each with a capacity of 2000 liters

6.2. Loading/unloading/filling/rinsing line

7. Packaging Section

7.1. Packaging line Lineary 1500 baw – 8 for milk

7.2. Packaging line Vertical 2400 pa – 3 for milk

7.3. Packaging line Rotary 2000ca – 8 for yogurt

7.4. Packaging line Rotary 2000ca – 8 for yogurt

7.5. Semi-automatic thermo-sealing machine

7.6. Vacuum packaging machine

7.7. Semi-automatic packaging machine

8. Butter Production Section

8.1. Butter churn model BC 400 with a capacity of 400 liters

8.2. Semi-automatic butter molding machine

8.3. Manual stapler, tabletop version

9. Additional Equipment

9.1. Compressor with silencer + air drying and air separation

9.2. Steam generator with a capacity of 400 kg/hour at 11.8 bar

9.3. Ice generator

9.4. CIP washing unit at 15000 l/hour

10. Installation and Start-up

11. Transportation in - 6 trucks

Technical Specifications

Reception Section 15,000 L - 5,000 L/h (from a tanker)

1.1. 1 unit of 5,000 L/h reception group for cow's milk on a stainless steel platform.

Controlled by the pasteurizer's programmable controller.

Included:

1 unit of 1.5 kW electric pump

Capacity: 5,000 L/h at 1.4 bar

Capacity: 7,000 L/h at 1.2 bar (for cleaning)

Parts in contact with the product are made of AISI316L stainless steel.

Included in the package:

10 m of spiral food-grade flexible hose DN32 with DIN11851 DN50 male + nut connection.

1 unit of DN32 static pass-through filter with AISI304 filter cartridge and 200-micron mesh.

1 unit of DN32 food-grade check valve

1 unit of DN25 full-emptying food-grade disc valve.

1 unit of cleaning agent recirculation group, consisting of:

1 unit of 1" ball valve to shut off cleaning agents.

1 unit of 1" check valve.

1 unit of drinking water loading group for complete cleaning, including:

1 unit of 3/4" ball valve to shut off water.

1 unit of expansion for pasteurizer control panel

1 unit of stainless steel platform with height-adjustable legs.

1 unit of accessory set:

1 unit of thermometer 10°C / +110°C (at the inlet)

1 unit of DN40 sight glass (at the inlet and outlet)

1.2. 3 units of 5,000 L milk storage tanks with insulation and cooling.

Usage: Storage and cooling of milk to +4°C

Construction: All parts in contact with the product are made of AISI304.

Insulation is made of environmentally friendly high-density foamed polyurethane ISO 5708, EN 13732 B2.

Insulation casing is made of AISI304.

Matte finish.

Type: Cylindrical shape with a horizontal axis with an "Trapcold" intermediate chamber and insulation.

Agitator: 1.5 kW propeller with two blades.

Legs: Height-adjustable AISI304 legs.

Connections: Milk inlet/outlet at the bottom DIN11851 DN50 with a food-grade check valve.

Inlet/outlet for heat exchange fluid 1¼" to the intermediate chamber.

CIP washing inlet: 1¼" with a highly efficient ball spray nozzle.

1" connection with an air vent and insect protection grid.

2"G connection for level controller (min./max.).

Hatch: Ø420 access with safety micro-switch to stop the agitator when the hatch is open. Stainless steel ladder.

Nominal volume: 5,000 liters (according to the maximum level mark on the controller).

Max. volume: ~ 5,370 liters (according to the hatch neck).

Size: 1,730 x 3,655 x 2,160h mm (horizontal tank)

Control panel: Built-in with digital temperature control, agitator control, timers.

Level control: Visual, by means of a graduated rod.

+ Remote control on the CIP control panel.

1.3. Loading/Unloading/Recovery/Washing Line: for 3 tanks.

Included:

Automatic supply of milk or water (2 inputs):

1 unit of DN32 food-grade check valve

1 unit of DN25 food-grade disc valve for the intake of drinking water for complete emptying.

1 unit of digital inductive magnetic flow meter DN32. With current flow display and liter counter for automatic loading of the required amount of milk into the tanks.

3 units of DN32 pneumatic food-grade disc gate valves.

Drainage:

3 units of DN40 food-grade disc valves.

1 unit of DN40 food-grade inspection window.

1 unit of DN25 full-emptying disc valve.

Recirculation/Powder Recovery:

3 units of DN40 food-grade disc valves.

3 units of DN50 food-grade disc valves.

1 unit of DN50 food-grade inspection window.

1 unit of DN25 full-drain disc valve.

Washing:

3 units of DN40 food-grade disc valves.

3 units of 1¼" pneumatic CIP cleaning valves.

Other:

1 unit of FCA11 1.1 kW centrifugal electric pump Capacity: 3,000 L/h at 2.3 bar (production) Capacity: 7,000 L/h at 2.0 bar (cleaning) Parts in contact with the product are made of AISI316L stainless steel.

1 unit of FCA15 1.5 kW centrifugal electric pump Capacity: 7,000 L/h at 2.2 bar (cleaning) Parts in contact with the product are made of AISI316L stainless steel.

1 unit of FCA22 2.2 kW centrifugal electric pump Capacity: 12,000 L/h at 2.0 bar (recirculation) Capacity: 20,000 L/h at 2.0 bar (cleaning) Parts in contact with the product are made of AISI316L stainless steel.

1 unit of plate heat exchanger model FDB090 with a single stage for processing 12,000 L/h of product with the following thermal cycle: Reconstituted milk - ΔTemperature: 13°C (e.g., from +22°C to +35°C) ± 1 (thermostatically adjustable) Steam consumption: 330 kg/h 3/4 bar 165,000 kcal/h

Included:

1 unit of AISI304 stainless steel frame model FDB090 closed with threaded rods.

55 units of 0.09 m2 AISI316L stainless steel plates, 0.5 mm, with NBR-HT gaskets fixed in grooves (not glued). Total plate area: 4.95 m2.

1 unit of maintenance key.

1 unit of TFCA40 4.0 kW centrifugal triblender for reconstituting/enriching milk with powder during recirculation.

Operating Principle:

The powder enters via a screw while the liquid enters the upper part of the mixing chamber, giving the flow a cyclonic character. The cyclic rotation of the turbine creates a vacuum that sucks the powder into the spiral. The flow rate and the powder feed rate are controlled by two disc valves.

Screw: ~ 50 kg

Capacity: 12,000 L/h at 3.4 bar (cleaning)

Dissolving capacity: up to 2,400 kg/h of powder (recirculation)

Capacity: 20,000 L/h at 2.9 bar (cleaning)

Parts in contact with the product are made of AISI316L stainless steel.

1 unit of automatic recirculation and hot water heating group.

Included:

1 unit of brazed plate heat exchanger. Total heat exchange area: 1.39 m2.

1 unit of foamed polyurethane insulation for the heat exchanger.

1 unit of FCA11 1.1 kW centrifugal electric pump Capacity: 5,000 L/h at 3.0 bar

Capacity: 7,500 L/h at 2.7 bar

1 unit of automatic power supply block with a manometer for preloading water.

1 unit of 8-liter expansion tank made of stainless steel.

1 unit of vent valve.

1 unit of spring-loaded safety valve.

1 unit of PT100 temperature sensor for water.

1 unit of water manometer.

1 unit of DN25 bellows valve for steam shutoff.

1 unit of DN25 steam filter.

1 unit of DN25 modulating pneumatic valve for steam, with PTFE gasket (shutoff and regulation).

1 unit of automatic cold water cooling group, including:

1 unit of 1¼" ball valve to shut off water.

1 unit of water thermometer.

1 unit of water manometer.

3 units of 1¼" pneumatic water valves.

3 units of 1¼" water check valves.

1 unit of expansion for pasteurizer control block.

Included:

1 unit of PID software with input from PT100 and hot water temperature control function. Parameters are adjusted from the operator control panel.

1 unit of software for counting liters with input from the flow meter for automatic tank filling. Parameters are adjusted from the operator control panel.

1 unit of pneumatic block extension for pasteurizer. Included:

1 unit of set of solenoid valves.

1 unit of electro-pneumatic converter

1 unit of accessory set, including:

3 units of level sensors (minimum, maximum) in the following locations: ✔ Tank 1. ✔ Tank 2. ✔ Tank 3.

Thermal Processing Section 2,500 L/hour

2.1. HTST Continuous Pasteurizer 2,500 L/hour (Variable Throughput) for:

Milk for pasteurized milk production

Reconstituted/enriched milk for pasteurized milk production

Milk for kefir/yogurt production

Reconstituted/enriched milk for kefir/yogurt production

Milk for buttermilk production 1,700 L/hour

Cream from 15% to 33% fat content for sour cream production, 1,700 L/hour.

Milk for cheese (curd) production

Automatic model on a stainless steel platform

Controlled by a controller with a 15" color LCD touchscreen that allows real-time control of valve states, pumps, modulation valve opening percentages, temperature, pressure, current throughput, the number of liters of product being processed, bath level, controller status, and more.

5 production recipes

In each recipe, temperatures, throughput, and possible connections to the normalizer separator and homogenizer can be set. The operator can configure the pasteurizer for hot water recirculation disinfection, temperature stabilization before the production cycle, automatic product request, end of production with complete product clearing, and cooling/disconnection and cleaning. The end-of-production process involves complete clearing by water flushing to minimize product losses.

1 cleaning recipe

In each recipe, temperatures, throughput, and possible connections to the separator/normalizer, and homogenizer (if installed as an option) can be set. Cleaning can be controlled by your CIP system or a cleaning fluid preparation group (installed as an option). Additionally, the system can be operated in "manual/semi-automatic" mode, primarily for dealing with unforeseen situations, but also allows the operator to conduct the process independently of automation.

Additional Features:

HTST (High Temperature Short Time) pasteurizer with indirect steam/water/product exchange.

Thermal recovery of more than 90% with milk and more than 86% with cream.

Recording and correction of deviations from the specified pasteurization temperature.

Recording and correction of outlet temperature.

Recording and correction of pressure deviations.

Recording of hydraulic resistance.

Recording of throughput.

Continuous bath level control with remote pump control.

1 unit of 50-liter constant level tank, including:

1 unit of 0.3 bar pressure-resistant hatch with insect protection.

1 unit of mechanical block with safety switch.

1 unit of 4-float level sensor.

2 units of DN25 food-grade disc valves at the product inlet for maximum level signaling and return of cleaning agents.

1 unit of Ø40 ball spray nozzle for C.I.P washing.

1 unit of DN20 pneumatic food-grade disc valve for washing with ball spray nozzle.

1 unit of DN25 full-drain food-grade disc valve.

1 unit of DN25 3-way pneumatic food-grade valve in the C.I.P disinfection/preparation and washing line.

1 unit of FCA15 1.5 kW centrifugal electric pump

Capacity: 2,500 L/hour at 2.4 bar

Capacity: 3,500 L/hour at 2.3 bar (cleaning)

Parts in contact with the product are made of AISI316L stainless steel.

Equipped with an inverter for automatic flow control.

1 unit of DN25 digital electromagnetic flow meter

For automatic throughput control and counting of processed liters.

1 unit of FDB150 plate heat exchanger with 4 sections for pasteurizing 2,500 L/hour of product with the following thermal cycles:

Fresh Pasteurized Milk, 2,500 L/hour

- Inlet + 4°C

- Separator heat recovery + 45°C

- Homogenizer heat recovery + 73°C

- Pasteurization + 80°C ±0.5 (adjustable)

- Heat recovery + 52°C

- Heat recovery + 11°C

- Unloading (cooling) + 4°C ±0.5 (adjustable)

Steam consumption 35 kg/hour ¾ bar 17,500 kcal/hour

Cooling water consumption 2,500 L/hour +1°C more than 2 bar 17,500 kcal/hour

Heat recovery over 90%

Reconstituted Milk, 2,500 L/hour

- Inlet + 35°C

- Separator heat recovery + 67°C

- Homogenizer heat recovery + 89°C

- Pasteurization + 95°C ±0.5 (adjustable)

- Heat recovery + 73°C

- Heat recovery + 41°C

- Unloading (cooling) + 4°C ±0.5 (adjustable)

Steam consumption 30 kg/hour ¾ bar 15,000 kcal/hour

Cooling water consumption 7,500 L/hour +1°C more than 2 bar 92,500 kcal/hour

Heat recovery over 90%

Milk for Kefir, 2,500 L/hour

- Inlet + 4°C

- Separator heat recovery + 50°C

- Homogenizer heat recovery + 82°C

- Pasteurization + 90°C ±0.5 (adjustable)

- Heat recovery + 58°C

- Heat recovery + 12°C

- Unloading (preheating) from + 13°C to +45°C ±1 (adjustable)

Steam consumption 164 kg/hour ¾ bar 82,000 kcal/hour

Cooling water consumption 0 L/hour 0 kcal/hour (not needed)

Full heat recovery

Reconstituted Milk for Kefir, 2,500 L/hour

- Inlet + 35°C

- Separator heat recovery + 67°C

- Homogenizer heat recovery + 89°C

- Pasteurization + 95°C ±0.5 (adjustable)

- Heat recovery + 73°C

- Heat recovery + 41°C

- Unloading (preheating) + 45°C ±1 (adjustable)

Steam consumption 50 kg/hour ¾ bar 25,000 kcal/hour

Cooling water consumption 0 L/hour 0 kcal/hour (not needed)

Full heat recovery

Cream 33% for Sour Cream, 1,700 L/hour

- Inlet + 6°C / +8°C

- Separator heat recovery + 53°C

- Homogenizer heat recovery + 86°C

- Pasteurization + 95°C ±0.5 (adjustable)

- Heat recovery + 62°C

- Heat recovery + 15°C

- Unloading (preheating) from +16°C to +45°C ±1 (adjustable)

Steam consumption 133 kg/hour ¾ bar 66,300 kcal/hour

Cooling water consumption 0 L/hour (not needed)

Full heat recovery

Milk for Buttermilk 1,700 L/hour

- Inlet + 4°C

- Separator heat recovery + 55°C

- Homogenizer heat recovery + 89°C

- Pasteurization + 97°C ±1 (adjustable)

- Heat recovery (bypass) + 97°C

- Heat recovery + 97°C

- Unloading (preheating) + 97°C ±2 (adjustable)

Steam consumption 317 kg/hour ¾ bar 158,100 kcal/hour

Cooling water consumption 0 L/hour (not needed)

Full heat recovery

Milk for Cheese (Curd) Production 2,500 L/hour

- Inlet + 4°C

- Separator heat recovery + 42°C

- Heat recovery (bypass) + 62°C

- Pasteurization + 75°C ±0.5 (adjustable)

- Heat recovery + 55°C

- Heat recovery + 17°C

- Unloading (preheating) from +18°C to +45°C ±1 (adjustable)

Steam consumption (output +36°C) 160 kg/hour ¾ bar 80,000 kcal/hour

Steam consumption (output +45°C) 205 kg/hour ¾ bar 102,500 kcal/hour

Cooling water consumption 0 L/hour (not needed)

Full heat recovery

* The pasteurization section is designed to ensure that the temperature difference between hot water and pasteurized product does not exceed 2°C (with a clean heat exchanger). In case of exceeding this limit, an "contamination" alarm message will be sent to the operator.

Comprising:

1 unit of stainless steel AISI304 frame model FDB150 closed by tightening with threaded rods.

3 units of stainless steel AISI304 separators model FDB150.

158 units of 0.15 m2 plates made of stainless steel AISI316L, 0.5 mm thick, with NBR-HT gaskets fixed in grooves (not glued).

Total plate area 23.70 m2.

1 unit of service key.

1 unit of automatic temperature control group for pasteurization output.

Comprising:

2 units of high-precision certified food-grade PT100 temperature sensors, installed in the following locations:

– In the pasteurization section.

– At the product outlet.

1 unit of 3-way pneumatic food-grade valve DN25 for switching the non-pasteurized flow (in the pasteurization section).

1 unit of automatic suction and differential pressure control group.

Comprising:

1 unit of food-grade pressure transmitter.

1 unit of modulating pneumatic valve DN25 for regulating suction force.

1 unit of 3-way pneumatic food-grade valve DN25 for switching the flow in case of:

– Incorrect differential pressure, the alarm signal will notify the operator if the differential pressure is below the set parameter (standard 0.5 bar).

– Reaching the maximum outlet pressure limit (standard 7 bar).

1 unit of bypass and thermal recovery automatic group to obtain the fourth thermal cycle (Milk for Buttermilk).

Comprising:

1 unit of sanitary 3-way pneumatic DN25 valve.

1 unit of FCA15 1.5 kW centrifugal electric pump

Capacity: 2,500 L/hour at 2.4 bar

Capacity: 3,500 L/hour at 2.4 bar (cleaning)

Parts in contact with the product are made of stainless AISI316L steel.

1 unit of first pipe delay station with a volume of 21 liters DN40.

2,500 L/hour 30” 2,000 L/hour 37” 1,700 L/hour 44” 1 unit of first pipe delay station with a volume of 146 liters DN50.

2,500 L/hour 210” (total 240”) 2,000 L/hour 263” (total 300”) 1,700 L/hour 316” (total 360”) 1 unit of automatic selection group of pipe stations (first or first + second).

Comprising:

1 unit of sanitary 3-way pneumatic DN25 valve.

1 unit of sanitary DN25 check valve.

1 unit of automatic hot water steam recirculation and heating group.

Comprising:

1 unit of brazed plate heat exchanger.

Total heat exchange area 1.39 m2. 1 unit of heat exchanger insulation with foamed polyurethane.

1 unit of 1.1 kW centrifugal electric pump for hot water.

Capacity: 5,000 L/hour at 3.0 bar Capacity: 7,500 L/hour at 2.7 bar 1 unit of feed water valve with pressure gauge for preliminary water filling.

1 unit of 8-liter stainless steel expansion tank.

1 unit of air release valve.

1 unit of spring-loaded safety valve.

1 unit of PT100 sensor for water.

1 unit of water pressure gauge.

1 unit of DN25 bellows cap valve for steam shut-off.

1 unit of DN25 steam filter.

1 unit of modulating pneumatic DN25 valve for steam with PTFE gasket (shut-off and regulation).

1 unit of ¾” condensate drain.

1 unit of automatic cold water cooling and hot water heating group.

Comprising:

1 unit of ¾” ball valve for water shut-off.

2 units of ¾” pneumatic valves for selecting cold water direction.

2 units of ½” pneumatic valves for selecting hot water direction.

1 unit of modulating ¾” pneumatic valve for water with PTFE gasket (shut-off and regulation).

1 unit of water thermometer.

1 unit of water pressure gauge.

1 unit of aseptic drinking water loading and preparation group for installation and complete drainage.

Comprising:

1 unit of ½” ball valve for water shut-off.

1 unit of ½” pneumatic valve for filling water into the tank.

1 unit of control panel (controller) with electronics.

Comprising:

1 unit of stainless steel IP56 box.

1 unit of Siemens S7-1200 PLC programmable controller for controlling all necessary inputs and outputs, based on Siemens TP Comfort Panel operator panel with a 15” color LCD touch screen, for automation of the installation, briefly:

– All labels will be in Russian.

– P&ID flow system with real-time display of the status of all valves, pumps, percentage of modulating valve opening, temperatures, pressures, flow rates, processed liters of product, tank level, statuses, etc.

– Settings section: "disinfection" with water.

– Settings section: "preparation for production" with water.

– Settings/stages section: "production" with 5 recipes.

– Settings/stages section: "end of production" with full product unloading.

– Settings/permissions section: "machine ready" for C.I.P. cleaning.

– Counters for processed products.

– Real-time visual warnings.

– Administrator mode access with password protection.

– Operator mode access (with or without password).

1 unit.

Set of contacts for signal exchange:

– OUT output for product pump.

– OUT output for chilled water pump.

– OUT output for product at the outlet.

– OUT output for C.I.P. cleaning request.

– IN input for C.I.P. cleaning confirmation.

– OUT output for general notification system.

– IN input for external notification system.

1 unit.

Data recorder for LCD display, as well as archiving and printing software (for MS Windows), for saving the following data to a flash drive:

– Inlet temperature.

– Pasteurization temperature, with low limit alarm.

– Outlet temperature.

– Differential pressure, with alarm.

– Cold water temperature (with PLC contamination alarm).

– Bypass valve status in case of pasteurization temperature faults.

– Bypass valve status in case of differential pressure faults.

– Disinfection operation recording.

– Preparation for work operation recording.

– Production recording (for product at the outlet).

– Washing process recording.

1 unit of PID software with PT100 input for pasteurization temperature control.

Parameters are adjustable on the operator control panel. 1 unit of PID software with PT100 input for outlet temperature control (cold and hot).

Parameters are adjustable on the operator control panel. 1 unit of PID software with flow meter input for capacity control.

Parameters are adjustable on the operator control panel. 1 unit of PID software with pressure transducer input for suction force control.

Parameters are adjustable on the operator control panel. 1 set of buttons with backlight, switches, symbol lights.

1 unit of flashing light with siren for alarm notification.

1 unit of pneumatic control panel.

Comprising:

1 unit of ABS plastic IP54 panel.

1 set of solenoid valves.

1 unit of electropneumatic converter.

2 units of air filter-regulators with pressure gauges.

1 unit of stainless steel stand with adjustable legs and perimeter frame.

1 set of accessories.

Comprising:

1 unit of food-grade PT100 temperature sensor with high accuracy, certified, located at the product inlet.

1 unit of DN25 sight glass (inlet, bypass, outlet).

1 unit of sample tap (at the outlet).

1 unit of technical documentation, including:

1 unit of user and maintenance manual in Italian/English.

1 set of information labels and stickers.

2.2. 1 unit of self-cleaning centrifugal separator 3,000/2,000 L/hour 5.5 kW

Clarification / Degreasing

Milk Standardization: 3,000 L/hour

Milk Clarification: 3,000 L/hour

Whey Clarification: 3,000 L/hour

Complete Milk Degreasing: 3,000 L/hour

Complete Whey Degreasing: 3,000 L/hour

Maximum fat residue in degreased milk under optimal conditions by Rose-Gottlieb method: 0.040 ÷ 0.055%

Maximum fat residue in degreased milk at 2,500 L/hour and optimal conditions by Rose-Gottlieb method: 0.040 ÷ 0.080%

Optimal separation temperature: +45° / +50°C (recommended not to exceed +55°C)

Effective inlet pressure: 0.5 ÷ 1.5 bar

Effective outlet pressure (cream and skimmed milk): 0.32 ÷ 3.5 bar

Electric power: 5.5 kW

Water consumption per discharge: ~ 10 liters

Compressed air consumption: ~ 60 Nl/min at 6 bar

The separator is sealed. Determination of milk fat content and cream concentration is regulated using special valves with micrometric adjustment. The sediment that accumulates inside the drum is automatically discharged during the working cycle with programmable intervals and duration, electronically adjustable according to different product processing needs. After completion of operation, machine cleaning is done automatically using the same C.I.P. system as in the installation, without the need to disassemble the separator.

Drum: Self-cleaning drum; main parts made of Super Duplex, large ring made of Duplex; other parts made of AISI304. High-precision and durable diaphragms.

Discharge device: Delivery in a closed pipe with product outlets under pressure through centrifugal pumps; two sanitary pressure gauges and two micrometric valves made of AISI304 complete the unit.

Drum cover: Drum cover and cyclone (ring chamber for collecting sediment) made of AISI304. Easy access to drum valves for cleaning and seal replacement.

Base: Made of painted carbon steel, motor casing (with sound insulation) and oil cap made of AISI304, IP55 protection, Class F insulation, and overload protection with thermal relays.

Electric motor: Made of AISI431, controlled by a flexible coupling (controlled by an inverter) and motion transmitted by a conical pair.

Vertical axis of the drum: Drive on a horizontal axis, with a flange and shaft made of AISI304.

Manual brake: Automatic lubrication of gears and bearings in the central bath.

Automatic lubrication system: RPM sensor on the horizontal axis.

Speed sensor: Electromagnetic valve block with water accessories for opening/closing the drum (filter, pressure reducer, pressure gauge, pressure switch, flow sensor); hydroaccumulator to ensure adequate pressure of maneuvering water at all times, with a stainless steel pump of 0.75 kW and a 20-liter tank.

Water maneuvering line and assembly: Platform made of welded square tubes AISI304 with adjustable support legs.

Fastening system: Complete set of special wrenches for assembly and disassembly of the drum; tools for the drum and mechanical parts are included.

Set of special wrenches and tools: Spare parts kit, including:

N° 01 Drum seals kit.

N° 01 Drum valve seals kit.

N° 01 Inlet/outlet seals kit.

N° 01 Inlet/outlet gaskets kit.

N° 05 Disks.

N° 01 Filter.

N° 01 Initial filling grease.

Spare parts kit: Made of AISI304, IP65 protection.

Electric panel: Controlled by an inverter with speed acceleration and deceleration adjustment.

Start-up system: Controlled by an inverter with speed acceleration and deceleration adjustment.

PLC and operator panel: Siemens S7-1200 PLC with software for all available functions:

– Partial discharge.

– Full discharge.

– Combination of partial and full discharge.

– Washing (CIP).

HMI (operator panel) 7”, touchscreen, for monitoring:

– Operating hours.

– Voltage.

– Amperage.

– Drum speed.

– Discharge frequency.

– Critical and non-critical alarm signals.

Communication signals: Dry contacts / Profinet.

Pneumatic panel: Made of AISI304, IP65 protection, for electropneumatic components.

Electropneumatic components: Air pressure regulator, filter, and a group of solenoid valves.

Technical documentation:

The following technical documentation will be provided in two copies in Italian and the destination country's language:

– Machine description.

– Lifting, transport, storage.

– Separator startup.

– User and technical maintenance manual, containing all necessary documentation for the separator and each separator component.

– Overall dimensions and installation plan.

– Hydraulic system diagram.

– Identification labels and warning stickers.

– Pneumatic system diagram.

2.3. 1 unit Automatic Milk and Cream Normalization Unit 5,000 L/hour

The standardization unit is fully integrated into the separator and automatically controls the output of skim milk and cream. The fat levels of standardized milk and cream are automatically controlled according to specified parameters (% fat set by the operator).

Milk Standardization: up to 5,000 L/h

Optimal standardization temperature: +45° / +55°C

Product at input: 1) Skimmed milk up to 0.05% (from the separator) 2) Cream (from the separator)

Product at output: 1) Standardized milk from 0.1% to 0.2% 2) Cream with fat content from 25% to 25%.

Deviation level: < 0.03%* for milk. < 0.2%* for cream.

*When measured in a storage tank.

Components:

N° 01 Sanitary pressure transducer.

N° 04 Sample extraction valves.

N° 02 3-way sanitary pneumatic valve for standardization, total skimming, and cleaning configurations.

N° 01 Digital magnetic flowmeter at product inlet to the separator.

N° 01 Mass/density digital flowmeter at cream inlet (cream outlet from the separator).

N° 01 Digital magnetic flowmeter in the cream mixing circuit.

N° 04 Sanitary pneumatic modulating valves for controlling back pressure of skimmed milk, cream inlet, and cream outlet.

N° 01 Inline static mixer.

N° 01 PLC expansion and additional programming on the separator.

N° 01 Set of exchange signals.

N° 01 Technical documentation, including:

N° 01 User and maintenance manual in Italian/English.

N° 01 Set of informational labels and stickers.

2.1) 1 unit Separator and Standardization Line with Pasteurizer Controller.

For controlling the separator and standardizer from the pasteurizer controller.

Components:

N° 01 3-way sanitary pneumatic DN25 valve.

N° 01 Sanitary check valve DN25.

N° 01 PLC expansion, P&ID, and additional programming.

N° 01 Set of signaling devices, including:

For the Separator:

On/Off signal.

Separator operating signal.

Separator cleaning signal.

Normal separator operation signal.

Separator discharge signal.

Separator pre-discharge signal.

Forced long discharge signal during cleaning.

Remote alarm signal.

For the Standardizer:

Milk Pasteurized Storage Section – 5,000x2 liters.

3.1. 2 units Milk Storage Tanks, 5,000 L, thermally insulated and cooled.

Application: Storage and cooling of milk to +4°C

Construction: All parts in contact with the product made of AISI304.

Insulation made of environmentally friendly high-density foamed polyurethane ISO 5708, EN 13732 B2.

Insulation jacket made of AISI304.

Matte finish.

Type: Cylindrical shape with a horizontal axis and intermediate “Trapcold” chamber with insulation.

Agitator: 1.5 kW propeller with two blades.

Legs: Height-adjustable AISI304.

Connections: Milk inlet/outlet at the bottom DIN11851 DN50 with food-grade valve.

Thermal fluid inlet/outlet 1¼” to the intermediate chamber.

C.I.P. washing inlet: 1¼” with highly efficient spray ball.

1” connection with an air release vent and insect protection grid.

2”G connection for level controller (min./max.).

Hatch: Ø420 access with a safety micro-switch to stop the agitator when the hatch is opened. Stainless steel ladder.

Nominal volume: 5,000 liters (according to the maximum level mark on the controller).

Maximum volume: ~5,370 liters (according to the hatch neck).

Size: 1,730 x 3,655 x 2,160h mm (horizontal tank).

Control panel: Built-in with digital temperature control, agitator, and timers.

Level control: Visual, via a marked dipstick.

+ Remote control on the C.I.P. control panel.

3.2. Loading/Unloading/Washing Line: for 2 tanks and 2 packaging machines.

Components:

Automatic Product Feed:

2 units Pneumatic Disc Valves for Food, DN25.

Drainage:

2 units Disc Valves for Food, DN40.

1 unit Food Observation Window, DN40.

1 unit Full Drain Disc Valve, DN25.

Recirculation/Powder Recovery:

2 units Disc Valves for Food, DN40.

2 units Disc Valves for Food, DN50.

1 unit Food Observation Window, DN50.

1 unit Full Drain Disc Valve, DN25.

Rinsing:

2 units Disc Valves for Food, DN40.

2 units Pneumatic Valves 1¼ for CIP Rinsing.

Other:

1 unit Centrifugal Electric Pump FCA11 1.1 kW

Flow Rate: 3,000 l/h at 2.3 bar (Production)

Flow Rate: 7,000 l/h at 2.0 bar (Rinsing)

Parts in contact with the product are made of AISI316L stainless steel.

1 unit Centrifugal Electric Pump FCA22 2.2 kW

Flow Rate: 12,000 l/h at 2.0 bar (Recirculation)

Flow Rate: 20,000 l/h at 2.0 bar (Rinsing)

Parts in contact with the product are made of AISI316L stainless steel.

1 unit Plate Heat Exchanger, Model FDB090, single stage, for processing 12,000 l/h of product with the following thermal cycle:

Reconstituted Milk

- ΔTemperature: 13°C (example: from +22°C to +35°C) ± 1 (temperature-controlled)

Steam Consumption: 330 kg/h at 3/4 bar 165,000 kcal/h

Components:

1 unit AISI304 stainless steel frame, Model FDB090, closed by tightening with threaded rods.

55 units plates, Model 0.09 m², made of AISI316L stainless steel, 0.5 mm thickness, fixed with NBR-HT gaskets in slots (non-glued). Total plate area: 4.95 m².

1 unit maintenance key.

1 unit Centrifugal Blender TFCA40 4.0 kW. Used for reconstituting/enriching milk with powder during recirculation.

Operating Principle:

Powder is fed via a screw while liquid enters the upper part of the mixing chamber, giving the flow a cyclonic character. With the cyclic rotation of the turbine, a vacuum is created that draws in the powder in a spiral. The capacity and rate of powder input are regulated by two disc valves.

Screw Capacity: ~50 kg

Flow Rate: 12,000 l/h at 3.4 bar (Rinsing)

Reconstitution Capacity: up to 2,400 kg/h of powder (Recirculation)

Flow Rate: 20,000 l/h at 2.9 bar (Rinsing)

Parts in contact with the product are made of AISI316L stainless steel.

1 unit Automatic Recirculation and Hot Water Heating Group.

Components:

1 unit Brazed Plate Heat Exchanger. Total heat exchange area: 1.39 m².

1 unit Insulation for the heat exchanger made of foamed polyurethane.

1 unit Centrifugal Electric Pump FCA11 1.1 kW

Flow Rate: 5,000 l/h at 3.0 bar

Flow Rate: 7,500 l/h at 2.7 bar

1 unit Automatic Power Supply with pressure gauge for pre-loading water.

1 unit 8-liter Expansion Tank made of stainless steel.

1 unit Vent Valve.

1 unit Spring-loaded Safety Valve.

1 unit Water Temperature Sensor PT100.

1 unit Water Pressure Gauge.

1 unit DN25 Siphon Valve for steam shutoff.

1 unit DN25 Steam Filter.

1 unit Modulating Pneumatic Valve DN25 for steam, with PTFE gasket (shutoff and regulation).

1 unit Automatic Cooling with Cold Water Group, including:

1 unit 1¼” Ball Valve for water shutoff.

1 unit Water Thermometer.

1 unit Water Pressure Gauge.

2 units 1¼” Pneumatic Valves for water.

2 units 1¼” Check Valves for water.

1 unit Control Panel Expansion for Pasteurizer.

Components:

1 unit PID Software with input from PT100 and hot water temperature control function. Parameters are adjustable from the operator control panel.

1 unit Software for liter counting with input from flow meter for automatic tank filling. Parameters are adjustable from the operator control panel.

1 unit Pneumatic Block Expansion for Pasteurizer.

Components:

1 unit Set of Solenoid Valves.

1 unit Electropneumatic Converter.

1 unit Set of Accessories, including:

3 units Level Sensors (minimum, maximum), in the following locations: ✔ Tank 1. ✔ Tank 2.

Production Section for Kefir, Ryazhenka, Snowball, and Sour Cream, 1,200x3 + 600x5 liters

4.1. 3 units Maturation Tanks, 1,200 L, thermally insulated and cooled.

Application:

1) Fermentation of milk for kefir production (fermentation time, temperature, and consistency mainly depend on the type of used ferment). Slow stirring and lump breaking. Product cooling to +8°C.

2) Fermentation of milk for ryazhenka production. Slow stirring and lump breaking. Product cooling to +8°C.

Construction:

All parts in contact with the product made of AISI304 stainless steel. Insulation made of environmentally friendly high-density foamed polyurethane ISO 5708, EN 13732 B2. Insulation jacket made of AISI304 stainless steel. Matte finish.

Type:

Cylindrical shape with a vertical axis, sloping bottom and lid, intermediate "Trapcold" chamber, and insulation.

Agitator:

Special type - "Anchor" at 1.5 kW.

Legs:

Height-adjustable legs made of AISI304 stainless steel.

Connections:

Milk Inlet/Outlet at the bottom DIN11851 DN40

Heat Exchange Fluid Inlet/Outlet 1¼” into the intermediate chamber.

CIP Washing Inlet: 1¼” with a highly efficient ball spray nozzle.

Connection 1” with an air vent and insect protection mesh.

Connection 2”G for level controller (min./avg./max.).

Hatch:

With access for a person Ø420 and a micro-safety toggle for stopping the agitator when the hatch is open.

Nominal Volume: 1,200 liters (according to the maximum level mark on the controller).

Max Volume:

~ 1,280 liters (according to the hatch neck).

Diameter:

1,390 mm

Height:

1,600 mm (total)

Control Panel:

Built-in, with digital temperature control, agitator, and timers.

Level Control:

Visual, with markings on the rod. + Remote control on the C.I.P. control panel.

4.2. 5 units of 600 L Maturation Tanks, thermally insulated and cooled.

Application:

1,2) Fermentation of milk for thick yogurt production. Slow stirring and lump breaking. Product cooling to +8°C.

3) Fermentation of milk for Snowball production. Slow stirring and lump breaking.

Construction:

All parts in contact with the product are made of AISI304 stainless steel. Insulation made of environmentally friendly high-density foamed polyurethane ISO 5708, EN 13732 B2. Insulation jacket made of AISI304 stainless steel. Matte finish.

Type:

Cylindrical shape with a vertical axis, sloping bottom and lid, intermediate "Trapcold" chamber, and insulation.

Agitator:

Special type - "Anchor" at 1.1 kW.

Legs:

Height-adjustable legs made of AISI304 stainless steel.

Connections:

Milk Inlet/Outlet at the bottom DIN11851 DN40

Heat Exchange Fluid Inlet/Outlet 1¼” into the intermediate chamber.

CIP Washing Inlet: 1” with a highly efficient ball spray nozzle.

Connection 1” with an air vent and insect protection mesh.

Connection 2” for level controller (min./avg./max.).

Hatch:

With access for a person Ø420 and a micro-safety toggle for stopping the agitator when the hatch is open.

Nominal Volume: 600 liters (according to the maximum level mark on the controller).

Max Volume:

~ 660 liters (according to the hatch neck).

Diameter:

1,040 mm

Height:

1,590 mm (total)

Control Panel:

Built-in, with digital temperature control, agitator, and timers.

Level Control:

Visual, with markings on the rod. + Remote control on the C.I.P. control panel.

4.3. 1 unit Loading/Unloading/Washing Line: for 8 tanks and 3 packaging machines

Includes:

Automatic Product Feed:

7 units Pneumatic 3-way Food Valves DN25.

Drainage:

24 units Disc Valves for Food DN40.

1 unit Food Observation Window DN40.

3 units Full Drain Disc Valves DN25.

Rinsing:

24 units Disc Valves for Food DN40.

7 units Pneumatic Valves for CIP Rinsing.

Other:

2 units Centrifugal Electric Pump FCA11 1.1 kW

Flow Rate: 3,000 l/h at 2.3 bar (Production)

Flow Rate: 7,000 l/h at 2.0 bar (Rinsing)

Parts in contact with the product are made of AISI316L stainless steel.

1 unit Centrifugal Electric Pump FCA15 1.5 kW

Flow Rate: 7,000 l/h at 2.2 bar (Rinsing)

Parts in contact with the product are made of AISI316L stainless steel.

1 unit Volumetric Piston Pump Mod. B105 bilobo ST 0.75 kW.

For pumping dense products to the packaging machine and for pumping C.I.P. cleaning solutions.

Flow Rate: 300 / 2,400 l/h (Production)

Parts in contact with the product are made of AISI316L stainless steel.

Includes:

1 unit Inverter for speed/frequency control.

1 unit Sanitary Inline Static Filter DN40 Type L with AISI304 cartridge and 0.5 mm holes.

1 unit Sanitary Safety Valve DN25 6/10 bar.

1 unit CIP Cleaning Solutions Recirculation Group (on the lobed pump), consisting of:

1 unit Centrifugal Electric Pump for CIP cleaning water 0.55 kW.

1 unit Sanitary Butterfly Valve DN25.

1 unit Sanitary Non-Return Valve DN25.

3 units Automatic CIP Cleaning Solutions Recirculation Groups (on the packaging machine), consisting of:

2 units Sanitary Pneumatic Butterfly Valve DN25 (on the packaging machine).

1 unit Constant Level Tray 50 liters, complete with level probes (min./max.), for CIP cleaning solutions return.

1 unit Centrifugal Electric Pump for CIP cleaning water 0.55 kW on the packaging machine.

1 unit Non-Return Valve 3/4” for water.

1 unit Automatic Cooling with Cold Water Group, consisting of:

1 unit 1¼” Ball Valve for water shut-off.

1 unit Water Thermometer.

1 unit Water Pressure Gauge.

8 units Pneumatic 1¼” Valves for water.

8 units 1¼” Non-Return Valves for water.

1 unit Drinking Water Loading Group, for complete purification, consisting of:

3 units Disc Valves DN25 for water shut-off.

1 unit Expansion of the Pasteurizer Control Block.

1 unit Expansion of the Pasteurizer Pneumatic Block.

1 unit Set of Accessories, including:

8 units Level Sensors (minimum, maximum).

4.4. 1 unit Mobile Piston Pump 0.75 kW

Parts in contact with the product are made of AISI316L stainless steel.

Flow Rate: 200 - 1,200 liters/hour (adjustable)

Pressure: up to 10 bar.

Can pump dense products such as ice cream, cream, condensed milk, and yogurt.

Includes:

4.5. Frame on a trolley made of AISI304

4.5. Protective casing made of AISI304

4.5. Variable motor controller with speeds ranging from 170 to 1,000 revolutions per minute with a power of 0.75 kW

4.5. Two piston pumps made of AISI316L

4.5. Sanitary pressure gauge with glycerin bath

4.5. Sanitary safety valve

4.5. Double outlet

4.5. Electrical panel with start/stop button and thermal protection

4.5. 3 meters of 3PH+T cable

5.1. Multi-functional open cheese-making kettle with a capacity of 1,200 liters

Application:

1) Milk processing for cheese production, using cutting and stirring methods, maintaining temperature using steam circulation.

2) Cheese making from whey/milk for cottage cheese and/or Ricotta cheese production.

Construction:

All parts in contact with the product are made of AISI304.

Interpace for steam circulation on the bottom and half-wall.

Insulation with "anti-fall" treated glass wool on the wall and bottom, thickness 50 mm.

Insulation jacket made of AISI304.

Matte finish.

Type:

Cylindrical shape with a vertical axis, flat bottom, with interpace and insulation.

Agitator:

Special planetary type, 1.5 kW, with two cutting arms and two stirring blades in stainless steel with a "flag" system, right rotation for cutting, left rotation for stirring the product.

Equipped with a servo-ventilated gear motor, inverter with 0-16 revolutions per minute and a reverse switch.

Agitation group can be removed with a forklift.

Legs:

Height-adjustable legs made of AISI304.

Connections:

Product drain DN100 with a special sanitary valve.

Heat exchange fluid inlet/outlet 1½”G on the interpace.

PT100 probe on the bottom.

Access:

Protective cover with a safety micro-switch to stop the agitator when opened.

Nominal Volume:

1,200 liters (at the edge of the agitator).

Max Volume:

~ 1,440 liters (at the neck).

Diameter:

1,650 mm

Height:

~ 2,750 mm (total)

Control Panel:

Built-in, with digital temperature control, agitator, and timers.

Level Control:

Visual.

Included:

1 unit Control and command panel, consisting of:

N° 01 AISI304 stainless steel IP56 enclosure.

N° 01 Digital temperature controller with PT100 input for cheese-making temperature regulation.

N° 01 Series of backlit buttons, selectors, and indicators.

N° 01 Flashing light with siren for alarm signaling.

1 unit Service walkway:

Made of AISI304 stainless steel, with access ladder and railings, non-slip flooring, in compliance with safety regulations.

1 unit Pneumatic piston:

For tilting the kettle for curd discharge.

1 unit Technical documentation, including:

1 unit User and maintenance manual in Italian/English.

1 unit Set of informational labels and stickers.

5.2. Cheese Mass Collection and Ripening Tank

Application:

Unloading and ripening of cheese curd mass from the kettle, drainage of whey.

Construction:

All parts in contact with the product are made of AISI304 with the appropriate thickness.

Type:

Square shape with sloping bottom.

Legs:

Height-adjustable legs made of AISI304.

Connections:

Drained whey outlet DN65 with sanitary butterfly valve.

Max Volume:

~ 1,875 liters (at the neck).

Dimensions:

External: 2,600x1,500x500h mm

Internal: 2,500x1,400x500h mm

Height:

~ 850 mm (total)

Control Panel:

Built-in, with digital temperature control, agitator, and timers.

Level Control:

Visual.

Included:

1 unit Removable perforated basket for whey drainage, consisting of multiple parts.

5.3. Loading/Unloading/Filling/Washing Line: 1 tank

Included:

Filling:

1 unit Pneumatic food valve DN25.

1 unit Flexible food hose DN25.

3 units Non-return food valves DN25.

Drainage:

1 unit Spiraled flexible food hose DN40.

1 unit Sanitary butterfly valve DN40.

1 unit Sanitary total discharge valve DN25.

Washing:

3 units Pneumatic CIP cleaning valves 1¼”.

Other:

1 unit Centrifugal electric pump FCA15 1.5 kW

Flow Rate: 7,000 l/h at 2.2 bar (washing)

Parts in contact with the product are made of AISI316L stainless steel.

1 unit Steam automatic heating group, including:

1 unit Bellows valve DN40 for steam interception.

1 unit Self-acting spring-loaded pressure reducer DN40 for steam. Complete with tank, working range 1÷5 bar.

1 unit Steam silicone bath pressure gauge

1 unit DN40 steam filter.

1 unit Pneumatic valve DN40 for steam

1 unit 1¼” condensate discharge valve.

1 unit Expansion of the pasteurizer control block.

1 unit Expansion of the pasteurizer pneumatic block.

5.4. Mozzarella Cheese Cutting, Stretching, and Pressing Group

Literally, "Separate group for cutting, stretching, and shaping cheese mass for the production of fibrous-textured cheeses."

For the production, cutting, stretching, cooking, and shaping of spherical-shaped cheese (Mozzarella, Provolone, Scamorza, etc.) or cylindrical-shaped cheese (Silano, pizza cheese, etc.) with fibrous texture.

Operating Principle:

The operator loads curd blocks into the cutting group hopper to be brought to the desired thickness by cutting blades. The curd exiting from the cutting group is transferred to the kneading/stretching machine with submerged arms, where it is stretched and cooked using hot water circulating in the chamber and loaded by the operator. The screw system ensures the delivery of cut, stretched, and cooked curd to the forming roller, which fills it evenly. Portions fall from the forming roller to be collected and sent to the hardening line. Made of AISI304. Internal parts with PTFE multilayer treatment at high temperatures. Made in compliance with CE standards. Performance: up to 100 kg/h of curd, continuous operation.

Included:

1 unit Cutting group with adjustable blades to set the cutting thickness.

1 unit Kneading/stretching machine with submerged arms and heating system.

1 unit Forming device with a screw for curd advancement.

Spare Parts:

Includes a set of essential spare parts.

Power: 3.5 kW

Hot water consumption: ~ 400 l/h (from the hot water preparation device, optional)

Dimensions: 1100 x 1400 x 2100h mm

Net weight: ~ 500 kg.

5.5. Mold for spherical product, 50 grams

5.6. Mold for spherical product, 125 grams

5.7. Mold for cylindrical product, 300 grams

5.8. Mozzarella Collection Bath

Application:

Collecting portions of Mozzarella that descend along the forming roller and move towards the hardening line.

Construction:

All parts in contact with the product are made of AISI304.

Type: Square shape with a sloping bottom.

Legs: 2 fixed wheels and 2 swivel wheels.

Connections:

Drain DN32 with a disc valve.

Max Volume:

~ 67 liters (at the edge).

Dimensions:

External: 500x800x220h mm

Internal: 420x720x220h mm

Height: ~ 500 mm (total)

5.9. Mozzarella Hardening Bath

Application:

Hardening of Mozzarella portions in drinking water at +15°C to +18°C.

Construction:

All parts in contact with the product are made of AISI304 stainless steel.

Type: Square shape with a sloping bottom.

Agitator:

Special planetary type, 1.5 kW, with two cutting blades and two stirring blades in stainless steel with a "flag" system. Right rotation for cutting, left rotation for stirring the product. Equipped with ventilation gear motor, inverter with 0-16 revolutions per minute, and reverse. Agitation group can be removed with a forklift.

Legs:

Height-adjustable legs made of AISI304.

Connections:

Drain port DN32 with a disc valve.

Max Volume:

~ 67 liters (to the edge).

Dimensions:

External: 500x800x220 mm

Internal: 420x720x220 mm

Overall height: ~ 500 mm.

Storage Section for Fat and Skimmed Whey

6.1. 2 units Whey Storage Tank, 2,000 liters each

Application:

Storage and cooling of whey to +4°C.

Construction:

All parts in contact with the product are made of AISI304. Insulation with environmentally friendly high-density foamed polyurethane ISO 5708, EN 13732 B2. AISI304 insulation jacket. Matte finish.

Type:

Cylindrical shape with a horizontal axis, intermediate space "Trapcold," and insulation.

Agitator:

Propeller type, 0.75 kW, with two blades.

Legs:

Height-adjustable legs made of AISI304.

Connections:

Product inlet/outlet at the bottom DN50 DIN11851.

Heat exchange fluid inlet/outlet ¾” into the intermediate space.

CIP washing inlet ¾” with highly efficient spray nozzle.

1” connection with air vent and insect protection screen.

2”G connection for level controller (min./max.).

Access:

Manway with Ø420 access for personnel passage and safety micro-tumbler to stop the agitator when the manway is open. Stainless steel ladder.

Nominal Volume:

2,000 liters (at the maximum level mark on the controller).

Max Volume:

~ 2,200 liters (at the manway neck).

Dimensions:

1,415 x 2,430 x 1,835h mm (horizontal tank)

Control Panel:

Built-in, with digital temperature control, agitator, and timers.

Level Control:

Visual with markings. Remote control on the CIP control panel.

6.2. Loading/Unloading/Filling/Washing Line: for 2 tanks

(Controlled by the pasteurizer controller)

Included:

Filling:

1 unit Viewing window DN25.

2 units Disc valves DN25.

Drainage:

1 unit Viewing window DN25.

2 units Disc valves DN25.

1 unit Full discharge disc valve DN25.

Washing:

2 units Pneumatic CIP cleaning valves ¾”.

Other:

1 unit Centrifugal electric pump FCA15 1.5 kW.

Flow Rate: 7,000 l/h at 2.2 bar (for washing)

Parts in contact with the product are made of AISI316L stainless steel.

1 unit Automatic cold water cooling group, including:

1 unit ¾” ball valve for water shut-off.

1 unit Water thermometer.

1 unit Water pressure gauge.

2 units Pneumatic valves ¾” for water.

2 units Check valves ¾” for water.

1 unit Drinking water supply group for complete cleaning, including:

1 unit ¾” ball valve for water shut-off.

1 unit Expansion of the pasteurizer control block.

Included:

1 unit Pneumatic Pasteurizer Block Expansion.

Included:

1 unit Adjustable Height Stainless Steel Stand.

1 unit Set of Accessories, including:

2 units Level Sensors (minimum, maximum) in the following locations: ✔ Tank 1. ✔ Tank 2.

Packaging Section

7.1. Linear 1500 baw Packaging Line – 8 Milk

An automatic packaging machine for packaging food liquids in bottles made of PE/PET/HDPE/Glass with screw caps and aluminum heat-sealed caps. Highly flexible, equipped with its own PLC controller with touchscreen control. The line is equipped with electromagnetic flow meters for high dosing accuracy, a carousel for bottle rinsing and drying. It fully washes the bottles with a disinfectant solution, rinses with sterilized ultraviolet water, and dries with microfiltered air. Made of AISI304 stainless steel. Equipped with aluminum/polycarbonate panels, safety devices, and height-adjustable legs.

Capacity (mechanical):

1,500 bottles/hour for 500 ml or smaller volumes

1,300 bottles/hour for 1,000 ml

800 bottles/hour for 1,500 ml

650 bottles/hour for 2,000 ml

Note: Capacity may vary depending on dosage, product density, and bottle type.

The machine has 8 dual operating stations with pneumatic and electromechanical functions:

Conveyor for loading/unloading bottles, 3,500 mm long. Loading and unloading of bottles are done from different sides of the machine. Upon request, the conveyor can be combined with other conveyors. Carousel for loading/unloading bottles, where the operator places empty bottles and retrieves filled ones.

Bottle washing, rinsing, and drying station with bottle flipping system, washing with disinfectant solutions, rinsing with sterilized ultraviolet water, and drying with compressed air.

Dosing station with 5 nozzles, loading funnel, level sensors, C.I.P. cleaning connections, and digital electromagnetic flow meters.

Cap storage/application group for pre-cut aluminum caps.

Heat sealer with a heated bronze head and compensating springs.

Cork storage/application station, where the operator loads corks. A system with vibrational orientation and a chute for cork alignment.

UV lamps on the unloading chute for cork disinfection.

Cork screwing station with a stable tightening torque.

Date coder for printing on the corks.

Also included:

Labeling Machine.

Technical Documentation.

Instruction Manual in Italian and English.

Set of Identification Labels and Warning Stickers.

Set of Essential Spare Parts.

Specifications:

Power: 4.25 kW

Air Consumption: 400 Nl/min at 6 bar pressure

Dimensions: 3500x900x2200h mm

Weight: 650 kg

7.2. Vertical 2400 pa Packaging Line – 3 Milk

An automatic vertical form-fill-seal packaging machine for producing and filling three-seam polyethylene bags from a roll. Highly flexible, equipped with its own PLC controller with touchscreen control.

The machine is designed to operate in conditions that can be classified as "aggressive" due to the presence of high humidity, condensation, and other factors that would otherwise cause rapid deterioration of mechanical components.

Made of AISI304 stainless steel. Equipped with aluminum/polycarbonate panels, safety devices, and height-adjustable legs.

Performance:

2,400 bags/hour (nominal capacity)

Approximately 2,200 bags/hour for 250 ml or less

Approximately 2,000 bags/hour for 500 ml

Approximately 1,800 bags/hour for 1,000 ml

Note: Performance may vary depending on dosing, product density, bag type, format, and installed options.

The frame is designed as a "Sealed Box" type, made of AISI304, and protected from dust and liquids. Cross-sealing unit of the "Box Motion" type with vertical movement controlled by a brushless motor. Forming throat made of AISI304, easily replaceable. "Hot plate" welding jaws with compressed air cooling system (confirmation after film testing). Roll holder with automatic centering, up to 400 mm maximum. Preparation for C.I.P. washing.

Specifications:

Power: 2.5 kW

Air Consumption: 60 Nl/min at 6 bar pressure

Machine Dimensions: 1800x1300x2300h mm

Conveyor Dimensions: 2100x700x1500h mm

Weight: approximately 550 kg

7.3. Rotary 2000ca Packaging Line – 8 Yogurt

Automatic carousel packaging line for yogurt model rotary 2000ca – 8 yogurt. An automatic packaging machine for packaging yogurt and dense food products in cups made of PE/PET/PS with aluminum heat-sealed lids. Highly flexible, equipped with its own PLC controller with touchscreen control. The line is equipped with a motorized rotating table, a volumetric dosing station, and a heat sealer.

Operation Principle:

Operators load empty cups, stacked, onto the container storage and pre-cut aluminum lids onto the lid storage. Stations handle the loading of empty cups onto the rotating table, dosing the product in the set volume, setting and heat sealing the aluminum lid, and retrieving the finished cups.

The machine is made of AISI304 stainless steel. It features aluminum/polycarbonate panels, a safety protection device, and height-adjustable legs.

Performance:

Mechanical: 2,000 cups/hour

Nominal:

Approximately 2,000 cups/hour for 100 ml or smaller

Approximately 1,800 cups/hour for 125 ml

Approximately 1,500 cups/hour for 250 ml

Note: Performance may vary depending on dosing, product density, cup type, format, and installed options.

The machine has 8 dual operational stations with pneumatic and electromechanical functions:

Station for loading/unloading cups for pre-formed cups with a double manipulation system, high-precision grippers, and vacuum suction.

Doser for the second layer (jam, chocolate, etc.) with a 25-liter hopper, level sensors, pneumatic valve, and manual valve for washing.

Doser with a 25-liter hopper, level sensors, and pneumatic valve.

Lid storage and application group for pre-cut aluminum lids.

Heat sealer with a bronze heating head.

Date coder, a station for printing the date on the cup lid.

Free station.

Device for extracting the finished product.

Also included:

1 set of essential spare parts.

Specifications:

Power: 3.25 kW

Air Consumption: 300 Nl/min at 6 bar

Dimensions: 1500x1500x1800h mm

Weight: 420 kg.

7.4. Rotary 2000ca Packaging Line – 8 Yogurt

Automatic carousel yogurt packaging line model rotary 2000ca – 8 yogurt.

An automatic packaging machine for packaging yogurt and dense food products in cups made of PE/PET/PS with aluminum heat-sealed lids. Highly flexible with its own PLC controller and touchscreen control. The line is equipped with a motorized rotating table, a volumetric dosing station, and a heat sealer. Made of AISI304 stainless steel. Features aluminum/polycarbonate panels, safety device, and height-adjustable legs.

Operation Principle:

Operators load empty cups, stacked on the cup storage, and pre-punched aluminum lids onto the lid storage. Stations handle loading empty cups onto the rotating table, dosing the product to the specified volume, setting and heat-sealing the aluminum lid, and retrieving the packaged cups.

Mechanical Performance: 2,000 cups/hour*

Nominal Performance:

~ 2,000 cups/hour for 100 ml or smaller

~ 1,800 cups/hour for 125 ml

~ 1,500 cups/hour for 250 ml

~ 1,000 cups/hour for 500 ml

Performance depends on dosing, product density, cup type, format, and installed options.

The machine has 8 dual operational stations with pneumatic and electromechanical functions:

Cup loading/unloading station

For pre-formed cups, with a double manipulation system, high-precision grippers, and vacuum suction. The station automatically loads cups onto the rotating table one by one.

Open free station for manual loading of solid products (mozzarella)

With a 25-liter hopper for product loading, level sensors, pneumatic level valve, manual valve for washing, and controlled volumetric dosing (if no cup, no dose). The amount of product to be dosed can be adjusted up to 100 ml with coarse mechanical adjustment and precise adjustment controlled from the control panel.

Doser

With a 25-liter hopper for product loading, level sensors, pneumatic level valve, manual valve for washing, and controlled volumetric dosing (if no cup, no dose). The amount of product to be dosed can be adjusted up to 250 ml with coarse mechanical adjustment and precise adjustment controlled from the control panel.

Lid Storage/Application Group

For pre-punched aluminum lids, automatically applied to the container with a mechanical vacuum system.

Heat Sealer

With a bronze head, heated, and compensation springs. Welding temperature is controlled from the control panel.

Date Coder, Printing Station

Pneumatic type, with non-erasable ink and removable rubber numbers. For printing the date on the cup lid.

Free Station

Extractor

Mechanical push system, pusher, and sliding track.

Also included:

1 set of essential spare parts.

Power: 3.25 kW

Air Consumption: 300 Nl/min at 6 bar

Dimensions: 1500x1500x1800h mm

Weight: 420 kg

Semi-Automatic Heat Sealing Machine for Square Containers

Made of AISI304 stainless steel and anodized aluminum. The operator loads containers, and the machine provides heat sealing of the lid supplied from the roll. Performance: Up to 300 containers/hour*

* Performance depends on the operator, film type, container size, and installed options.

1 set of spare parts.

3 sets of container molds (size to be specified).

Power: 1.5 kW 230V

Dimensions: ~700 x 700 x 700h mm

Net Weight: ~70 kg

Movable Version Vacuum Packaging Machine

Packaging machine for packaging food products in pre-formed polyethylene bags.

Technical Specifications:

Front sealing bar: Chamber: Vacuum stop cycle. Trimming of residual bag film. Formed edges. High-density plates. Electronic volumetric sensor. Digital control panel with 10 programs. Vacuum pump 20 m3/h, 450 mm. Dimensions: 466x456xh 217 mm (max.).

Power: 0.75 kW 380V

Dimensions: 770x860x1300h mm

Net Weight: ~101 kg

Semi-Automatic Packaging Machine

Packaging machine for packaging food products. Packs bottles of milk in sets of 6. Yogurts and other products requiring combined packaging.

Mechanical Performance: 240/300 packs/hour*

Packaging Material: PPT, PPE

Power: 12 kW

Air Consumption: 60 Nl/min at 6 bar

Table Height: 900 mm

Dimensions: 3200x1500x2015h mm

Weight: ~600 kg

Oil Production Section

Buttermaker Model BC 400 for 400 liters

Product: Creamery butter

Recommended load: 160 kg/cycle (from 60 to 200 kg/cycle) of cream with 30% to 45% fat content.

Temperature of the obtained butter: From +4 to +18 °C

Power: 0.75 kW

Frame: 400-liter barrel made of AISI304. Parts in contact with the product are made of polished and treated AISI304 steel suitable for food products. External finish with a "flower" pattern and polishing. Equipped with two shafts for kneading, a tempered glass viewing window.

Motion transmission: Reduction gears, double-stage gear transmission with oil cooling. Electric motor inside the frame with multi-position speed control button. Shaft seals at the barrel inlet are made using special stainless steel supports with adjustable gaskets.

Electric motor: IP55 protection, Class F insulation, and overload protection with thermal relays.

Mounting: AISI304 legs and shock absorbers.

Access: Gap for the barrel and inlet/outlet connections for water on the support leg.

Controller: Made of AISI304, IP65 protection.

Technical documentation: 1 copy. User and maintenance manual in Italian/English. 1 set of informational labels and stickers.

Semi-Automatic Butter Forming Machine

For the production of butter pieces up to 1000 grams. Made of AISI304 stainless steel treated with shot blasting. Wheels included.

Operating Principle:

The operator loads the product into the hopper. By rotating two screws, the product is pushed into the mold. The product passes through a conveyor where it is cut by a cutter.

Performance: 300 kg/h

Piece size: 180 grams

Power: 0.75 kW

Dimensions: 1400x640x1680h mm

Weight: ~176 kg

Included:

1 hopper with tilting sealer for butter, with safety microswitch.

2 stainless steel screws rotating in opposite directions with variable pitch.

1 rectangular mold with double outlet, weight adjustment system, and safety microswitch.

1 discharge conveyor with stainless steel cutter, with replaceable wire and tensioning device.

1 gearbox with gear transmissions, rotating on ball bearings, oil-lubricated, sealed closure.

1 set of technical documentation, including:

1 user and service manual in Italian/English.

1 set of informational labels and stickers.

8.3. Manual Riveter, Tabletop Version

Constructed from painted mechanical cast iron, with a supporting table made of painted steel. Includes a suitable charging device for small rivets. Adjustable distance between punches.

Dimensions: 240x300x500h mm

Weight: ~12 Kg

Related Equipment

9.1. Compressor with Silencer + Air Dryer and Air Separation

Screw compressor with oil injection, equipped with a suction valve and air filter. Direct drive, quiet and highly efficient.

Electronic control board with load/unload time regulation, pressure, and temperature sensors. Soundproofed panels and preliminary air filtration for cooling with an electric fan.

Technical Specifications:

Maximum Pressure: 8 bar

Air Output: 1.65 m3/min, 58.2 cubic feet/min

Electrical Power: 11 kW

Noise Level: 69 dB(A) at a distance of 1 meter

Tank: 500 liters

9.2. Steam Generator at 400 kg/h - 11.8 bar

Model bhp400 308 kW.

Single-block steam boiler, with reverse flame (under combustion pressure), high efficiency, equipped with a large burner with a wet bottom, producing dry saturated steam thanks to an efficient moisture separator located before the outlet. The boiler design ensures easy maintenance with a large door and fully disassembled smoke chamber. Partial exemption from the obligation to have an operating license.

Technical Specifications:

Maximum Useful Power: 277 kW / 238,200 kcal/h

Maximum Burner Power: 308 kW / 264,900 kcal/h

Burner Control Pressure: 3.5 mbar

Steam Production: 400 kg/h

Operating Pressure: 11.8 bar (14.7 bar on request)

Burner: Two-stage on diesel fuel (or liquefied gas/natural gas)

Included:

1 insulated 400-liter condensate tank

1 self-cleaning sand trap filter

1 water softener

1 chemical dosing station

10 meters of stainless steel Ø200 chimney with duct

9.3. Ice Generator

350 kW/day - 39.6 kW/hour

An energy-saving ice accumulation system is especially suitable when cold water is required from 10 to 17 hours daily, servicing multiple consumers, or a large amount of cooling calories are needed in a short time (accumulated in advance). The system consists of a fully thermally insulated rectangular pool, a heat exchanger inside the pool, an air-cooled refrigeration unit (nearby or remotely), and a control panel. Water from the network fills the pool, while the refrigerant (freon, ammonia, glycol) circulates in the heat exchanger. At the set time, ice layers are formed on the heat exchanger to a certain thickness controlled by special sensors. The returned water will then be cooled to equilibrium temperature (0.5°C / +1°C) and directed to the consumers. Cooling efficiency is ensured by a special agitation system consisting of air blowers and an air distribution system at the pool bottom, which provides rapid ice melting.

Efficiency:

It is assumed that the incoming raw material will be cooled to +4°C.

10,000 liters/shift of pasteurized milk to cool from +11°C to +4°C.

1,200 liters/shift of kefir to cool from +45°C to +8°C.

1,200 liters/shift of yogurt to cool from +45°C to +8°C.

1,200 liters/shift of buttermilk to cool from +95°C to +8°C.

600 liters/shift of snowball to cool from +45°C to +8°C.

~600 liters/shift of 33% sour cream to cool from +45°C to +8°C.

Total requirement: ~358 kW/day.

Total requirement: ~n/c kW/hour.

Operating time: 8/9 hours.

Technical Data:

Cold Accumulator: 350 kW/day / 301,000 cooling calories/day.

Accumulation Time: 12 hours (use time up to 12 hours).

Power Stages: 85% / 100%.

Pool Volume: 7,350 liters.

This energy-saving device will accumulate cooling calories that will be fully available from the beginning of use.

Instant Cooling Power: 39.6 kW / 34,050 cooling calories/hour (R404 refrigerant, evaporation -5°C, condensation +40°C).

The device will also recover the consumed cooling calories during operation.

Cooling Unit and Condenser: Locally manufactured.

Compressor: Semi-hermetic.

Fans: 2 axial fans (outside air temperature +35°C).

Power: 20 kW (maximum power consumption 40 A).

Dimensions: 2,300 x 1,940 x 2,600h mm.

Weight: 1,940 kg.

9.4. CIP Cleaning System at 15,000 l/hour

1 line for automatic sending

1 line for automatic return

For 2 tanks

Tank 1: Basic cleaning solutions.

Tank 2: Cleaning solutions with acid.

On a stainless steel platform

Manufactured in accordance with EU Directive 2006/42/CE on equipment.

Automatic model

Maximum capacity: 15,000 l/hour at 1.9 bar.

Installation and Commissioning

The entire equipment set consists of fully integrated machines pre-assembled and commissioned at our factory. All connections between machines (storage, production, packaging, etc.) are made at our factory according to the layout plan. The main connections between production and service machines (e.g., air, steam/hot water, cold water, washing, drinking water, etc.) are made at your facility according to the layout plan. The connection of electricity to control panels is not included in the cost, and the buyer performs it according to our instructions.

Not included in the price: Visa costs, accommodation, meals, flights, transfers for our technicians when visiting your factory. Travel expenses to the departure airport are included. Expenditures incurred by us but not included will be confirmed by documents and added to your invoice for direct bank transfer.

Placement and Connection of Equipment at the FDB Factory in Italy

Commissioning and testing at the FDB Factory in Italy.

We invite you to oversee the testing during the last 4/5 days before shipment.

10.3. Placement of Machines, Connection, Commissioning, and Production Testing at Your Factory

Assuming 3 visits. The buyer provides raw materials (milk, etc.) for production, packaging, and consumables.

✔ First Visit:

2 welder technicians for 15 days

1 service technician for 15 days

With the assistance of your technicians (electrician, plumber, builder, etc.) and an interpreter.

✔ Second Visit:

1 welder technician for 15 days

1 service technician for 15 days

1 programmer for 8 days

With the assistance of your technicians (electrician, plumber, builder, etc.) and an interpreter.

✔ Third Visit:

2 service technicians for 15 days

1 programmer for 8 days

With the assistance of your technicians (electrician, plumber, builder, etc.) and an interpreter.

10.4. Staff Training and Production Technical Support at Your Factory

✔ First Visit:

1 service technician for 8 days

1 programmer for 8 days

With the assistance of your technicians (electrician, plumber, builder, etc.) and an interpreter.

We recommend 2 visits of this nature.

10.5. Remote Internet Support for 10 days.

10 days of support from a programmer/electrician over the internet.

With the assistance of your technicians (electrician, plumber, builder, etc.) and an interpreter.

Delivery Terms:

Packaging: Standard packaging included.

Transport: DAP - Delivery at Place Incoterms 2010.

Delivery Time: 14/15 weeks from the date of receipt of the advance payment, or upon opening of a credit line. Partial shipments are possible.

Payment Terms: 30% advance payment by bank transfer to confirm the order.

Balance of 70% by opening an irrevocable confirmed documentary Letter of Credit and advised by a First-Class Italian Bank, no later than 50 calendar days from the date of the advance payment.

Warranty: 15 months from the date of commissioning, but not more than 18 months from the date of the invoice.

Defective parts covered by warranty must be, at the manufacturer's discretion:

- Returned to the manufacturer at the buyer's expense, replaced free of charge, and shipped to the buyer at the manufacturer's expense.

- Returned to the manufacturer at the buyer's expense, repaired free of charge, and shipped to the buyer at the manufacturer's expense.

- Replaced or repaired free of charge at the buyer's facility, with expenses for travel, food, accommodation, and others borne 50% by both parties.

Defective parts covered by warranty must be returned within 60 days from the date of dispatch of the respective spare parts.

If, during inspection by our technical staff, parts are found to be excluded from warranty service or are not returned, an invoice for the corresponding parts will be issued for payment by the buyer via direct transfer. This offer is valid for 60 days from the date of issuance.

Exclusions are considered non-inclusive if not provided in the offer.

Sales Conditions imply general sales conditions to be signed by all parties for acceptance.