900-Head Turnkey Cattle Farm
900-Head Farm: Where Dreams Come True. A 900-head farm is the embodiment of a dream for those who aspire to greatness in dairy farming. Our farm is an outstanding work of engineering art and a harmonious space where every detail is infused with care for animals, a commitment to the highest efficiency, and profound respect for the environment. A turnkey 900-head farm is your exclusive opportunity to create not just a farm but a true place for growth, prosperity, and harmony with nature. Welcome to the future of the dairy industry of the highest class!"
Key Features:
Shine and Volume
Our annual milk production saturates the market with a substantial 12,240 tons. This majestic achievement embodies our aspiration for excellence.
Growth Flight
A splendid 1,800 hectares of approximate sowing area allow us to create green oases for quality feeding of our herd.
Space for Cows
1,075 cow stalls, including 923 for milking cows and 68 for preventive calves, provide spaciousness and comfort for our herd.
Unique Milk Quality
We have equipped the farm with double milking machines, ensuring high efficiency in the milking process.
Creation Energy
Electricity consumption amounts to 200 kW, reflecting our energy and commitment to resource optimization.
Fuel Efficiency
Fuel consumption is always adapted to conditions, ensuring economical and rational resource use.
Space and Splendor
Building land area of 7 hectares provides opportunities for development and placement of all farm components, emphasizing our care for animal comfort.
Strong Fellowship
Our team consists of 29 experienced specialists, ensuring effective and uninterrupted operation of the farm.
Perfectionism in Technology
Our carousel milking system underscores the high standard of technological development, ensuring maximum efficiency of the process.
Golden Balance
The feed consumption per 100 kg of milk is estimated at 85 feed units. This balance emphasizes the care for the health and nutrition of the animals.
Water Symphony
Water consumption at the level of 60 m³/day meets the needs of our herd for clean and fresh water.
All these features are woven into the perfect canvas of our farm, creating an unforgettable image of livestock art.
Turnkey Supply Includes:
- Milking and dairy unit with offices
- Cowshed for 346 head with dry and calving sections
- Cow heat detection system
- Cowshed for 377 livestock places
- Calf house awning 10m*49m
- Silage pits
- Sheds for hay and straw
- 60-ton weighbridge
- Frame disinfection barrier for vehicle processing
- Set of agricultural machinery
- Parking
- Rest area
- Farm territory improvement
- Decontamination barrier x 2 pcs
- Transformer substation
- Artesian well
- Water tower
- Fire tank
- Liquid waste collectors
- Set of agricultural machinery
Cow Housing
Group, loose, box, on straw bedding.
Cow Feeding
Animal feeding is done from a feeding table. Access to the feeding table is free. Half of the daily norm of concentrated feed is dosed individually for the milking herd, automated, in the milking parlor.
Calculation of Livestock Capacity:
| Product Name | Holding Period (days) | Turnover Coefficient | Number of Heads | Accepted Livestock Places |
|---|---|---|---|---|
| Milk Production Facility | 305 | 1.20 | 852 | 888 |
| Dry Section | 50 | 7.30 | 140 | 146 |
| Calving Section | 10 | 36.50 | 28 | 41 |
| TOTAL: | 365 | 1020 | 1075 | |
| Calf Rehabilitation Up to 1 Month | 20 | 18.25 | 66 | 68 |
Leading Engineering Solutions for Dairy Farms
Integrated Systems for Dairy Complexes
- Water supply – work in accordance with technical conditions (TC)
- Local sewage – efficient collection of production waste
- Stormwater drainage – optimized precipitation disposal
- Heating supply – reliable autonomous boilers
Construction Standards for Milking Parlors
Compliance with all architectural and construction solutions according to current technical and legal regulations (TNPA), considering insulation and materials requirements.
Modern Milking and Dairy Units
Equipping the heart of a dairy farm with advanced milking and milk collection technologies, herd management, selection, and additional feeding, ensuring optimal productivity and care.
Additional Facilities for Milking Equipment
- Veterinary treatment rooms
- Sections for insemination
- Laboratories for milk and product quality control
- Boiler and technical rooms
Structural Parameters of Milking Parlors
- Building Area: 1,210 m²
- Construction Volume: 4,140 m³
- Reinforced concrete frame and exterior walls
- Insulated roof with asbestos covering
Engineering Systems and Equipment for Dairy Farms
- Modern electrical supply and grounding systems
- Sanitary-compliant lighting
- High-quality water supply for farms
- Efficient heating and sewage systems
- Forced air exchange ventilation
Milking Cows
Three-time milking is carried out with a milking machine of the "Parallel Double" type, 2x16 (32 milking places, 32 milking machines), with a line for "non-marketable" milk (a discharge line that separates milk by grades during milking and allows different grades of milk to be delivered without mixing them in one milk cooler tank). It also has an automated system for dispensing mixed feed during milking for each animal based on individual daily milk yield (which allows achieving an average daily productivity increase of 1.6 liters of milk per animal and saving 1 kg/day of concentrates per animal), and a system for washing each milking machine after milking each cow.
Performance: about 350 heads/hour.
Operating personnel: 2 hours/shift.
Water consumption per one wash: 2400 liters.
Power consumption: 55 kW/h.
The complex is equipped with the following set of milking equipment:
Stall Equipment
The design allows each animal to occupy a specific place, making loading the stable easier and faster. When all the cows are milked, the stall gates rise, freeing up space for all the animals to exit simultaneously. The stall design promotes calmer behavior in cows during milking.
The edge trimming of the milking pit from galvanized steel reduces water usage and significantly speeds up the cleaning process of the milking parlor.
Milking System
Our milking machines use a simultaneous pulsation system (4x0), where all four teats are milked simultaneously. Thanks to this, a larger portion of milk is collected in the collector for each milking cycle, allowing for a 5% higher milk yield from the same animals compared to the traditional system (2x2).
Due to the "floating" vacuum level, milking machines with simultaneous pulsation provide faster milking by approximately 1 minute per cow on average, while ensuring a complete rest phase for the teats. This prevents udder irritation and animal health issues.
The milking machine, made from high-strength hygienic materials, allows for high yields, animal comfort, fast milking, and low teat slippage. All of this leads to a healthier herd and increased profits for customers.
Automatic Milking Machine Detachment System
The automatic milking machine detachment system continuously monitors the milk flow during milking. When milking is complete, the vacuum is turned off, and the milking machine is disconnected from the cow.
Pulsation System
The digital pulsation system provides a gentle massage to the udder teats, with the vacuum level at the end of the teat system being practically similar to the way a calf sucks on the udder. Our pulsation system is recognized for its reliability, stable operation, and ease of maintenance.
Main Milk Line
Stainless steel milk pipeline Milk receiver with level control system The advantage of the milk receiver with a transparent dome-shaped cover is the ability to see the milk inflow and the cleaning process of the milk receiver.
Milk Pump
Centrifugal milk pumps are equipped with a multi-blade impeller, providing several advantages, including highly efficient pumping at different speeds due to the unique impeller design and gentler milk transport.
Stainless Steel Milk Filter
The filter prevents foreign materials from entering the plate heat exchanger and further into the milk tank, thereby improving their efficiency.
Additional Milk Line
A line for "non-commercial" milk that separates milk by grades during milking, allowing different grades of milk to be delivered without mixing them in one milk tank cooler.
- milk pipeline
- milk receiver included
- fluid level control system in the milk receiver
- discharge valve
400 L Pasturizer
Used for pasteurizing non-commercial milk and subsequent feeding of calves.
Significant savings by reducing expenses on purchasing powdered milk due to the use of second-grade milk.
Promotes the healthy and natural development of calves thanks to immunoproteins present in disinfected maternal milk.
Increases body weight gain in a shorter period of time.
Washing System for Milk Pipelines and Equipment
Washing bowls
Pipeline of the Washing Line
The Jet Stream reactive washing system accumulates a water charge and, under the influence of compressed air, creates a reactive flow at a speed of up to 12 m/s into the milk line for efficient washing of milk pipelines and milking machines.
Milk Line Purging System
Control unit
Washing system tank with pump
Milk line purging motor
Electromagnetic valve
After milking each cow, purified air is passed through the system, flushing out residual milk in the milk receiver. Up to 25 liters of milk can remain in the pipes of the system, which the system successfully collects. This solution is used in conjunction with automatic washing, blowing out residual water.
Automatic Washing System for Dairy Milking Block (DMB)
The automatic washing system allows for labor savings in washing the milking-dairy block. It includes:
Washing controller
Power supply unit
Controller
Level sensor
Detergent intake device
Vacuum System
The type of vacuum pump used is a plate hydraulic machine – the most reliable solution on the market.
Components include:
Vacuum pump
Electric motor
Vacuum pipe (made of stainless steel)
Vacuum regulator
Sanitary tank (trap) with a valve
Pneumatic System
Components include:
Compressor unit with a receiver
Pneumatic tube
Milk Cooling Tanks
The milk cooling system is of paramount importance for any dairy farm. It's not just about obtaining the product; it's about delivering it to processing plants without compromising its quality.
Main features and advantages:
High hygiene level of the reservoir thanks to an intelligent cleaning system with the option to select the optimal cleaning mode
Improved control of the cooler tank's operation due to an intelligent control system
Remote monitoring and control through SMS messages and applications
20% increased insulation, resulting in energy savings
Optimization of detergent consumption through automatic dosing
High-quality milk filtration thanks to an improved filtration system
Option to choose the optimal cooling mode
High reliability and long service life
The cooling system management software provides easy access to key functions and quick access to essential information. The control panel includes quick access buttons that activate the cooling system, along with a large LCD screen displaying milk level, temperature, time, current mode information, and signal strength.
Herd Management System
Our herd management system is a powerful automation tool that provides you with instant information about the state of your farm. It's an essential tool for analyzing information and managing many systems, each tailored to individual animals. At the heart of this system is an identification chip that records data such as milk quantity, milking duration, milk flow, and more. This enables you to analyze the collected data and make informed decisions for each individual animal.
Additional Feeding:
Additional feeding involves targeted distribution of concentrated feed during animal milking. The automated feeding system, which dispenses compound feed during milking for each animal based on its individual daily milk yield, allows for an average daily productivity increase of 1.6 liters of milk per animal and savings of 1 kg/day of concentrates per animal.
The automatic feed distribution system in the milking parlor includes:
- Feed bunker
- Feed troughs
- Set of frames
- Feed dosing device control controller
- Feed distribution motor with starter
- Feed dosing device (motor, auger, control board)
- Dispensing hoppers
- Power supply for dosing device motors
Main Cowshed
The main cowshed is equipped with separate areas for dry cows, calving, and calf housing.
Proper air exchange in the cowshed premises ensures free-range animal husbandry. As a result, there are savings in capital expenditures for the construction of outdoor areas.
- Estimated number of livestock places: 346
- Building area: 3,110.4 m2
- Building size (including manure pit): 32.4m * 105.6 m
- Construction volume: 21,675 m3
- Air volume per animal: 62,645 m3
- Area of ventilation (window) openings: not less than 250 m2
- Frame: prefabricated reinforced concrete
- Exterior walls: prefabricated reinforced concrete
- Coverings: prefabricated reinforced concrete
- Floors: reinforced concrete
- Roof: insulated, asbestos-cement sheets
- Includes the installation of an adjustable ridge aeration system along the entire length of the building
- Gates with a small gate
- Technological fencing
Engineering Systems:
Complete and sufficient provision of engineering networks, structures, and equipment.
- Electrical supply and grounding
- Lighting equipment
- Water supply
- Sewage system
- Ventilation: general exchange, supply-exhaust, with natural draft. The intake and exhaust are regulated through opening windows in the wall panels and daylight ventilation lanterns located along the ridge of the building, controlled remotely.
Additional Cowshed
The main cowshed is equipped with separate areas for the dry period, calving, and calf housing. Thanks to proper air exchange in the cowshed premises, free-range animal husbandry is ensured, resulting in cost savings on outdoor areas construction.
Building Parameters:
- Estimated number of livestock places: 377
- Building area: 3,110.4 m2
- Building size (including manure pit): 32.4m * 105.6 m
- Construction volume: 21,675 m3
- Air volume per animal: 57.5 m3
- Area of ventilation (window) openings: not less than 250 m2
- Frame: prefabricated reinforced concrete
- Exterior walls: prefabricated reinforced concrete
- Coverings: prefabricated reinforced concrete
- Floors: reinforced concrete
- Roof: insulated, asbestos-cement sheets
- Includes the installation of an adjustable ridge aeration system along the entire length of the building
- Gates with a small gate
- Technological fencing
The complex is equipped with a complete and sufficient set of engineering networks, structures, and equipment:
- Electrical supply and grounding
- Lighting equipment
- Water supply
- Heating: standby - steel registers; main - water heaters
- Sewage system
- Ventilation: forced supply-exhaust with natural draft. The intake and exhaust are regulated through opening windows in the wall panels and daylight ventilation lanterns located along the ridge of the building, controlled remotely.
Primary Operations:
For hot countries, alternative metal execution is possible:
Feeding
From the feeding table. Proper feed mix enhances the beneficial properties of each component. We compensate for the lack of nutrients in one feed with an excess in another. Thus, the animal receives a complete range of essential substances.
Drinking
Tray-type drinkers with water circulation, ensuring a water temperature for drinking animals of not less than 15°C in winter. Animal drinking is provided with drinking water from group trough-type automatic drinkers with circulation and water heating.
Manure Removal
Manure removal is carried out by automated scraper systems into a manure pit, which provides a 10-day storage period. Afterward, the solid fraction is unloaded by a front-end loader onto a field manure storage (included in the set) and transported to field manure storage facilities.
Timely manure removal is one of the mandatory conditions for maintaining a favorable microclimate for animals in livestock farm buildings. This significantly improves the air by reducing the ammonia content, ensuring cleanliness and comfortable conditions for cows.
Calf Shelter Canopy
Building size 10m*30m. Standard equipment includes:
Calf shelters 28 units.
Animal weighing scales.
Agricultural Machinery
LLC "Bugatti Srl" is a supplier of the most modern and efficient agricultural machinery in the field of dairy farming.
Field-tested, adapted to the conditions of local agricultural producers, the offered machines will help take your enterprise to a new level of productivity and profitability.
Corn Seeder
Universal pneumatic corn seeder with precise seeding, 6 rows (for corn seeding), row spacing 75 cm, with disc coulters of the seeding section – can be mounted on MTZ 82 (80 hp).
Equipped with disc/ankle coulters for applying fertilizers, a seeding control system for each row, seed count per hectare control, hectare counter, seeding distance indicator, and row exclusion.
Grain Seeder
The Mascar unit is designed for seeding all types of seeds, ranging in size from 1 to 10 mm (flax, wheat, rye, barley, oats, peas, lupins, vetch, soybeans, sorghum, rapeseed, clover, ryegrass, alfalfa, clover, etc.), both on minimally processed soils and directly without prior preparation (on stubble).
It can be attached to MTZ 3022.
Baler Wrapper
MC-120 – can be attached to MTZ 1221 (120 hp).
"Mascar" baler wrappers with high compaction are designed for collecting hay, straw, and silage rolls, compressing them into rolls, and wrapping them with twine or netting. The baler wrapper is made under the license of Feraboli S.p.A. This technology allows wrapping the rolls in film after compression for longer preservation of feed nutrients.
The baler wrapper forms rolls with a diameter of 120 cm. It compresses not only hay and straw but also dried mass with moisture up to 50%.
Roll Wrapper
Circular motion film wrapper with film tensioner. The machine has two driven rollers, allowing it to wrap even poorly formed rolls. It is easily maneuverable and suitable for small spaces, hilly areas, and limited or hard-to-reach spaces. It delivers excellent results even on steep slopes. It can wrap rolls with a diameter of 100 to 500 cm and a weight of up to 1000 kg. Loading and unloading of rolls are gentle, thanks to the opening and closing of the rollers.
Grain Crusher
The hammer grain crusher is designed for grinding seeds of rye, wheat, barley, corn with a moisture content of up to 50%, as well as finely ground corn silage in accordance with zoohygiene standards – without protein loss. This technology is an excellent alternative to drying and crushing grains, processes that require high labor and energy costs. The mill is highly reliable and ensures the operator's complete safety.
Straw Chopper
Straw and hay dispenser for making bedding and feeding tables for animals. Thanks to two mechanically driven shafts, it allows easy splitting of any type of used product: round and square hay and straw bales, various packaging with moist straw and hay.
