Cattle Farm for 600 Head Turnkey
Cattle Farm for 600 Head Turnkey. Our farm is a masterpiece of design and a harmonious space where every detail is imbued with care for animals, efficiency, and respect for the environment. A cattle farm for 600 head turnkey is your unique opportunity to create not just a farm but a true place for growth, prosperity, and harmony with nature. Welcome to the future of top-class dairy industry!
Key Features:
Performance
The annual milk production is impressive - 6,480 tons. This formidable result speaks to the high efficiency of our production.
Ideal Conditions for Cows
The capacity of our stalls and barns ensures maximum comfort for 723 cows. Of these, 589 are milking cows, and 56 spaces are designated for preventive calves.
Average Annual Yield per Cow
9,150 kg – a result of care, labor, and professionalism, evident in every drop of milk.
Advanced Equipment
We have equipped the farm with double milking machines, ensuring high efficiency in the milking process.
Outstanding Yield
The average annual yield per cow is 9,150 kg. This emphasizes the high quality of our herd and care for the animals.
Rational Nutrition
The feed consumption per 100 kg of milk is 85 feed units. This indicates a balanced diet for our herd.
Energy Efficiency
Electricity consumption is limited to 150 kW, reflecting our care for the environment and rational use of resources.
Balanced Water Regime
Water consumption at the level of 50 m³/day ensures an optimal drinking regime for the herd.
Economical Fuel
Fuel consumption depends on conditions and is always within the bounds of efficient economy.
Yield and Green Pastures
About 1,200 hectares provide excellent opportunities for seeding and diverse pastures, ensuring quality nutrition for the animals.
Space and Convenience
Our land areas are extensive – 7 hectares. This provides the necessary space for the comfortable accommodation and development of all farm components.
Team of Professionals
In our team, 26 experienced specialists work, ensuring the effective and uninterrupted operation of the farm.
Comprehensive Equipment Supply for Dairy Farms "Turnkey Solution"
Our comprehensive supply includes everything necessary for the efficient operation of a modern dairy farm, providing a full range of services from construction to herd management:
- - Milking and Dairy Block with Offices
- - Cowshed for 346 Heads with Dry and Calving Sections
- - Cow Heat Detection System
- - Cowshed for 377 Livestock Places
- - Calf Hut Canopy 18m*30m
- - Silage Pits
- - Shelters for Hay and Straw
- - 60-Ton Weighbridges
- - Frame Disinfection Barrier for Vehicle Treatment
- - Agricultural Machinery Set
- - Parking and Rest Area
- - Farm Area Landscaping
- - Disinfection Barriers x 2 pcs
- - Transformer Substation
- - Artisan Well
- - Water Tower
- - Fire Reservoir
- - Grease Traps
Cow Housing
Group, loose, box housing on straw bedding provides comfort and health for cows, contributing to increased productivity.
Cow Feeding
Feeding from a feed table with free access. Individual automated dosing of up to half of the daily allowance of concentrated feed in the milking parlor promotes proper nutrition and the health of the dairy herd.
Calculation of Livestock Housing Needs:
| Product Name | Housing Period (days) | Turnover Coefficient | Number of Livestock Places |
|---|---|---|---|
| Milk Production Facility | 305 | 1.20 | 291 |
| Dry Section | 50 | 7.30 | 48 |
| Calving Section | 10 | 36.50 | 10 |
| TOTAL: | 365 | 348 | |
| Calf Prophylaxis up to 1 Month | 30 | 12.16 | 28 |
Other Dairy Farm Characteristics:
Our services cover the entire range of infrastructure solutions for dairy farms:
- Water Supply - ensuring reliable and clean water supply according to technical conditions.
- Sewage - efficient systems for production and stormwater drainage, including grease traps and unorganized stormwater disposal.
- Heating - autonomous boiler heating to maintain optimal farm temperatures.
The requirements for the construction and architectural solutions of our dairy farms comply with the latest regulations. We use modern materials with excellent thermal insulation properties, preventing condensation, ensuring ease of sanitation, and safety for both people and animals.
Milking and Dairy Unit on a Dairy Farm
The heart of a dairy and livestock farm is the milking and dairy unit. Advanced technologies are applied here for milking, milk collection, herd management, selection, and supplementary feeding, which contribute to increased efficiency and productivity.
Additional Facilities in the Milking and Dairy Unit:
- Veterinary Treatment Area
- Breeding Section
- Identification and Selection Laboratory (PIS)
- Milk Laboratory
- Boiler Room
- Milking and Cleaning Room
- Vacuum Pump Room
- Auxiliary Rooms
- Gallery for Connection to Cowsheds
Building Specifications:
- Building Area: 1,210 m²
- Construction Volume: 4,140 m³
- Framework: Prefabricated Reinforced Concrete (column spacing 9.6m)
- External Walls: Prefabricated Reinforced Concrete
- Roofing: Insulated, Asbestos Cement Sheets
- Floors: Reinforced, Concrete
- Roof: Insulated, Asbestos Cement Sheets
The complex is equipped with a complete and sufficient set of engineering networks, structures, and equipment:
- Electricity Supply, Grounding
- Lighting
- Water Supply
- Heating: Standby – steel registers; Main – water radiators
- Sewerage
- Ventilation: Forced Supply and Exhaust
Efficient Cow Milking Methods
Our milking system, known as the "Parallel Double," provides three-time milking with maximum productivity and precise milk quality control. The use of advanced milking technologies helps improve herd health and increase productivity.
- Productivity: Up to 350 cows per hour.
- Operating Personnel: 2 operators per shift.
- Water Consumption for Cleaning: 2400 liters.
- Energy Consumption: 55 kWh.
Comprehensive Milking Equipment
Our milking complex includes everything necessary for a modern and efficient milking process.
Innovative Stall Equipment
Specially designed stall layouts ensure comfortable and quick milking, as well as calm behavior of cows. The galvanized steel border edging simplifies cleaning and maintaining cleanliness.
Milking System
Our milking machines use a simultaneous pulsation system (4x0), where all four teats are milked simultaneously. Thanks to this, a larger portion of milk is collected in the collector for each milking cycle, allowing us to obtain 5% more milk from the same cows than traditional systems (2x2).
The "floating" vacuum level in milking machines with a simultaneous pulsation system allows for milking cows on average 1 minute faster, providing a full teat rest phase, ensuring stress-free milking, preventing udder irritation, and avoiding diseases in animals.
Made of high-strength hygienic materials, our milking machine allows achieving high yields, animal comfort, fast milking, and low teat slippage. All of this leads to a healthier herd, increasing our clients' profits.
Automatic Milking Machine Removal System
The automatic milking machine removal system continuously monitors the milk flow during milking. When milking is completed, the vacuum is turned off, and the milking machine is disconnected from the cow.
Pulsation System
The digital pulsation system provides a gentle massage of the udder teats, making the vacuum level at the end of the teat almost equivalent to the way a calf sucks on the udder. Our pulsation system is recognized as a leader in terms of reliability, stable operation, and ease of maintenance.
Main Milk Line
Stainless steel milk pipeline with a milk receiver equipped with a level control system. The advantage of the milk receiver with a transparent dome-shaped cover is the ability to observe the milk inflow and the cleaning process of the milk receiver.
Milk Pump
Centrifugal milk pumps are equipped with multi-blade impellers, providing several advantages, including highly efficient pumping at different speeds due to the unique blade design and gentler milk transport.
Stainless Steel Milk Filter
The filter prevents foreign materials from entering the plate heat exchanger and, subsequently, the milk tank, thereby improving the efficiency of their use.
Additional Milk Line
A line for "non-commercial" milk that separates milk by grades during milking, allowing different grades of milk to be delivered without mixing it in one milk cooling tank.
- milk pipeline
- milk receiver included
- liquid level monitoring system in the milk receiver
- drainage valve
400L Pasteurizer
Used for pasteurizing non-commercial milk and subsequent feeding to calves. It results in significant cost savings by reducing expenses on powdered milk due to the use of second-grade milk.
It promotes the healthy and natural development of calves thanks to immunoproteins found in disinfected maternal milk.
It increases body weight gain in a shorter period.
Milk Pipeline and Equipment Flushing System
The Jet Stream reactive washing system creates a reactive flow of water and air for effective cleaning of milk pipelines and milking machines, ensuring perfect cleanliness and hygiene.
Reactive Milk Pipeline Flushing System
- Control unit
- Flushing system tank assembly with a pump
- Pump motor
- Electromagnetic valve
After milking each cow, purified air is passed through the system, expelling milk residues into the milk receiver. Up to 25 liters of milk can remain in the system's tubes, which the system successfully collects. This solution is used in conjunction with automatic flushing, expelling residual water.
Automatic Washing System for Milking Equipment
The automatic washing system allows for labor-saving cleaning of the milking-milk block. It includes:
- Washing machine
- Power supply unit
- Controller
- Level sensor
- Detergent intake device
Vacuum System
The type of vacuum pump used is a plate hydraulic machine, the most reliable solution on the market. It includes:
- Vacuum pump
- Electric motor
- Vacuum pipeline (stainless steel)
- Vacuum regulator
- Sanitary tank (trap) with a valve
Pneumatic System
It includes:
- Compressor unit with a reservoir
- Pneumatic tubing
Milk Cooling Tanks
The milk cooling system plays a crucial role in any dairy farm. It's not enough to just obtain the product; it needs to be delivered to processing plants without deteriorating its quality.
Main features and advantages:
- High level of reservoir hygiene thanks to an intelligent cleaning system with the option to choose the optimal cleaning mode.
- Enhanced control of the cooling tank's operation through an intelligent control system.
- Remote monitoring and control via SMS messages and applications.
- 20% increased insulation, reducing energy consumption.
- Optimized detergent consumption thanks to automatic dosing.
- High-quality milk filtration due to an improved filtration system.
- The option to choose the optimal cooling mode.
- High reliability and a long service life.
The cooling system control software guarantees easy access to key functions and provides quick access to the necessary information. The control panel features quick access buttons that activate the cooling system, along with a large LCD screen displaying milk level, temperature, time, current mode information, and signal strength.
Herd Management System
Our herd management system is a powerful automation tool that provides you with instant information about the state of your farm. It's an essential tool for analyzing information and managing many systems, individual to each animal. At the heart of this system is an identification chip that records data such as milk quantity, milking duration, milk flow, and more. This allows you to analyze the data and make informed decisions on each individual animal.
Additional Feeding:
Additional feeding - targeted distribution of concentrated feeds during animal milking. An automated feeding control system with the dispensing of mixed feed during milking for each animal according to their individual daily milk yield allows for an average daily productivity increase of 1.6 liters of milk per animal and a savings of 1 kg/day of concentrates per animal.
The automatic feeding system for concentrates in the milking parlor includes:
- Feed bunker
- Feed troughs
- Frame set
- Feed dosing device controller
- Electric motor with starter
- Feed dosing device (motor, auger, control board)
- Distribution hoppers
- Power supply for dosing device motors
Main Cowshed
The main cowshed is equipped with separate areas for the dry period, calving section, and calf section. Due to efficient air exchange in the cowshed, animals can be kept without access to a walking area, resulting in cost savings on the construction of outdoor paddocks.
- Estimated number of livestock places: 346
- Building area: 3,110.4 m2
- Building size (including manure pit): 32.4 m x 105.6 m
- Construction volume: 21,675 m3
- Air volume per animal: 62,645 m3
- Area of ventilation (window) openings: not less than 250 m2
- Frame: prefabricated reinforced concrete
- Exterior walls: prefabricated reinforced concrete
- Floor coverings: prefabricated reinforced concrete
- Floors: reinforced concrete
- Roof: insulated, asbestos cement sheet
- An adjustable aerated ridge is provided along the entire length of the building
- Gates with a wicket gate
- Technological fencing
Engineering Networks:
Full and sufficient equipment with a set of engineering networks, structures, and equipment.
- Electrical supply and grounding
- Lighting equipment
- Water supply
- Sewerage
- Ventilation: general exchange, supply and exhaust with natural induction. Inlet and exhaust are regulated through opening windows in wall panels and daylight hatches located along the ridge of the building, using remote control.
Additional Cowshed
The main cowshed is equipped with separate areas for dry cows, maternity ward, and a section for calf rearing. Thanks to a full air exchange in the cowshed, animals can be kept without outdoor access. As a result, it saves investment in the construction of outdoor areas.
Building Parameters:
Estimated number of cattle places: 377
Building area: 3,110.4 m2
Building dimensions (including manure pit): 32.4m x 105.6 m
Construction volume: 21,675 m3
Air volume per animal: 57.5 m3
Ventilation (window) area: at least 250 m2
Framework: prefabricated reinforced concrete
Exterior walls: prefabricated reinforced concrete
Roofing: insulated, corrugated sheet
Floors: reinforced concrete
Aeration adjustable ridge along the entire length of the building
Doors with a small door
Technological fencing
The complex is equipped with a complete and sufficient set of engineering networks, structures, and equipment:
- Electrical supply, grounding
- Lighting
- Water supply
- Heating: standby - steel radiators; main - water heaters
- Sewerage
- Ventilation - forced supply and exhaust
Engineering Networks:
Complete and sufficient provision with a set of engineering networks, structures, and equipment.
Electrical supply and grounding
Lighting equipment
Water supply
Sewerage
Ventilation: general exchange, supply and exhaust with natural induction. Inflow and exhaust are regulated through opening windows in wall panels and light-aeration lanterns located along the ridge of the building, controlled remotely.
Main Operations:
For hot countries, alternative metal execution is possible:
Feeding
From the feeding table. Proper feed mixture enhances the beneficial properties of each component. We compensate for the lack of nutrients in one feed with their excess in another. This way, the animal receives a complete complex of necessary substances.
Watering
Water troughs with water circulation, ensuring a water temperature for animal watering not below 15°C in winter. Animal watering is done with drinking water from group trough-type automatic drinkers with water circulation and heating.
Manure Removal
Manure removal is carried out by automated scraper systems into a manure pit, providing a 10-day storage period. After that, the solid fraction is unloaded by a front loader onto field manure storage facilities.
Timely removal of manure is one of the mandatory conditions for maintaining a favorable microclimate for animals in livestock farm buildings. This significantly improves the air quality by reducing the ammonia content, thus ensuring cleanliness and comfortable conditions for cows.
Calf Shelter
Building size: 10m x 30m. Standard equipment includes:
Calf shelters: 28 units
Weighing scales for animals
Agricultural Machinery
LLC "Bugatti Srl" is a supplier of the most modern and efficient agricultural machines in the field of dairy farming.
Field-tested, adapted to the conditions of local agricultural producers, the offered machines will help take your enterprise to a new level of productivity and profitability.
Corn Seeder
Universal precision pneumatic corn seeder with 6 rows (for corn sowing), row spacing 75 cm, with disc coulters of the seeding section - can be attached to MTZ 82 (80 hp).
It is equipped with disc/anchor coulters for fertilizer application, a system for monitoring seeding for each row, counting the number of seeds per hectare, a hectare counter, a seeding distance indicator, and row exclusion.
Grain Seeder
The Mascar implement is designed for sowing all types of seeds, ranging in size from 1 to 10 mm (flax, wheat, rye, barley, oats, peas, lupins, vetch, soy, sorghum, rapeseed, clover, ryegrass, alfalfa, clover, etc.), both on minimally processed soils and directly without prior preparation (on stubble).
It can be attached to the MTZ 3022 tractor.
Baler
The MS-120 is compatible with the MTZ 1221 (120 hp) tractor.
"Mascar" balers with increased compaction are designed for collecting rolls of hay, straw, and silage, compressing them into bales, and wrapping them with twine or net. The baler is made under license from Feraboli S.p.A. This technology allows for wrapping bales in film after compression for longer preservation of feed nutrients.
The baler forms rolls with a diameter of 120 cm. It can compress not only hay and straw but also dried mass with a moisture content of up to 50%.
Bale Wrapper
The bale wrapper with film tensioner and circular motion is equipped with two driven rollers, allowing it to wrap even poorly formed bales. It is easily maneuverable and suitable for small spaces, hilly terrain, limited or hard-to-reach areas. It delivers excellent results on sloping terrain and can wrap bales with a diameter of 100 to 500 cm and weighing up to 1000 kg. Loading and unloading of the bale is done gently, thanks to the opening and closing of the rollers.
Grain Crusher
The hammer grain crusher is designed for grinding seeds of rye, wheat, barley, corn with a moisture content of up to 50%, as well as finely ground corn silage in compliance with zoohygiene standards - without protein loss. This technology is an excellent alternative to drying and crushing grain, processes that require high labor and energy costs. The mill is highly reliable and ensures complete operator safety.
Straw Chopper
A distributor of straw and hay for making bedding, as well as for feeding on the feed table for animals. Thanks to two mechanically driven shafts, it allows easy splitting of any type of used product: round and square bales of hay or straw, various packaging with wet straw and hay.
