Cattle Farm for 1200 Head Turnkey | Comprehensive Solution for Dairy Business

Turnkey 1200-Head Farm

Farm for 1200 Heads

1200-Head Farm: Where Your Dreams Come to Life Our farm is a symbol of innovation and harmony, where every detail is imbued with care for animals, a commitment to maximum efficiency, and deep respect for the environment. A turnkey 1200-head farm is your unique opportunity to create not just a farm but a genuine space for growth, prosperity, and harmony with nature. Welcome to the future of the outstanding class of the dairy industry!

Key Features:

Performance

Milk Flow

Surging 16,800 tons of milk annually - a true creation that inspires great achievements.

Performance

Area of Growth

8 hectares of building land territory - a space for our prosperity and growth.

Performance

Approximate Sowing Area

Astonishing 2,400 hectares of approximate sowing area create a fertile field for our farm.

Performance

Workforce

32 outstanding specialists work for the welfare of our herd, creating excellent conditions for the animals.

Performance

Cattle Space

With 1,445 cow places, including 1,240 for milking cows and 92 for preventive calves, our herd finds comfort and coziness.

Performance

Milking in Rhythm

A carousel of milking equipment for 50 heads creates an ideal rhythm and harmony in the milking process.

Performance

Milk of Inspiration

A splendid yield per cow, reaching up to 12,000 kg, reflects the care and dedication of our farm.

Performance

Nutrition

100 kW – the energy that enlivens every corner of the farm, filling it with light and action.

Performance

Electricity Consumption

Electricity consumption amounts to 250 kW, emphasizing our energy in development and refinement.

Performance

Water Consumption

70 m³/day provides our herd with clean and fresh water for life and production.

Performance

Fuel Consumption

Fuel consumption flexibly adapts to conditions, ensuring optimal resource use.

Turnkey Delivery Includes:

- Milking and Dairy Block with Offices

- Cowshed for 346 dry and calving cows

- Cowshed for 377 cattle - 3 units

- Cow Heat Detection System

- Calf Houses Canopy 18m*33m - 2 units

- Silage Trenches

- Hay and Straw Sheds

- Weighbridges 60 tons

- Frame Disinfection Barrier for Vehicle Processing

- Set of Agricultural Equipment

- Parking

- Rest Area

- Farm Territory Improvement

- Disinfection Barrier x 2 units

- Slurry Tanks

- Set of Agricultural Equipment

- Transformer Substation

- Art Well

- Water Tower

- Fire Reservoir

Cattle Housing

Group, free-stall, box-type, on straw bedding.

Cattle Feeding

Animal feeding is done from a feed table. Approach to the feed table is free. Up to half of the daily ration of concentrated feed is individually dosed for the milking herd, automated, in the milking parlor.

Calculation of Livestock Space Requirements:



Product Name Maintenance Period (days) Turnover Coefficient Number of Heads Accepted Livestock Spaces
Milk Production Facility 305 1.20 1170 1200
Dry Cow Section 50 7.30 192 199
Calving Section 10 36.50 28 46
TOTAL: 365 1400 1445
Calf Prophylactic Up to 1 Month 20 18.25 90 92

Other Characteristics:

Our services cover the entire range of activities related to dairy farms:

- Water supply – in accordance with the specifications

- Local sewage - industrial effluents are collected in slurry tanks

- Stormwater drainage - unorganized runoff disposal on the relief

- Heating - from autonomous boilers

Requirements for architectural, volume-planning, and structural solutions:

- Compliance with the requirements of the current design and planning standards

- Requirements for structural solutions and materials of load-bearing and enclosing structures: all structures have thermal insulation characteristics that prevent condensation formation. Internal surfaces of premises are smooth, without protrusions and gaps.

- Materials for finishing, cladding, and protective coatings are harmless to humans and animals, easily sanitized, prevent the sorption of harmful substances, do not allow the accumulation of dirt, and are resistant to aggressive environments.

Milking and Dairy Block

Milking and Dairy Block

It is the heart of the dairy farm and the most high-tech part of it, where the following key operations are carried out:

- Milking and milk collection

- Herd management and selection

- Additional feeding

In the milking and dairy block, the necessary additional rooms are provided, including:

- Area for veterinary treatment of animals

- Insemination section

- Laboratory for artificial insemination (AI)

- Milk laboratory

- Boiler room

- Milk cleaning room

- Vacuum pump room

- Auxiliary rooms

- Gallery for connection to cowsheds

Building Parameters:

- Building area: 1,210 m2

- Building volume: 4,140 m3

- Prefabricated reinforced concrete frame (column longitudinal pitch 9.6m.)

- Frame: prefabricated reinforced concrete

- External walls: prefabricated reinforced concrete

- Roofs: insulated, asbestos-cement sheets

- Floors: reinforced, concrete

The complex is equipped with a complete and sufficient set of engineering networks, structures, and equipment:

- Electrical supply, grounding

- Lighting

- Water supply

- Heating: standby – steel registers; main – water heaters

- Sewage

- Ventilation – forced supply and exhaust

Milking Cows

Cattle Farm Play

Three-time milking is carried out with a milking unit of the "Parallel Double" type 2x16 (32 milking places, 32 milking machines) with a line for "non-productive" milk (a discharge line that separates milk by categories during milking and allows different categories of milk to be delivered without mixing it in one tank cooler) and an automated (using computer feeding control software) system for dispensing mixed feed during milking for each animal based on its individual daily milk yield (allows achieving an average daily productivity increase of 1.6 liters of milk per animal, saving 1 kg/day of concentrates per animal), a system for rinsing each milking machine after milking each cow.

Performance: approximately 350 head/hour.

Operating personnel: 2 shifts.

Water consumption per rinse: 2400 liters.

Power consumption: 55 kW/h.

The complex is equipped with the following set of milking equipment:

Stall Equipment

The design allows each animal to occupy a clearly defined place, making loading of the hall easier and faster. When all cows are milked, the stall gates are lifted, freeing up space for all animals to exit simultaneously. The stall design promotes calmer cow behavior during milking.

Curb Bordering Zinc-coated steel curb bordering of the milking pit reduces water usage and significantly speeds up the milking parlor cleaning process.

Stall Equipment

Milking System

Our milking machines use a simultaneous pulsation system (4x0), where all four teats are milked simultaneously. Thanks to this, a larger portion of milk is delivered to the collector during each milking cycle, allowing for a 5% increase in milk yield from the same animals compared to traditional systems (2x2).

Thanks to the "floating" vacuum level, milking machines with a simultaneous pulsation system allow, on one hand, to complete milking about 1 minute faster on average, and on the other hand, to provide a full rest phase for the teat, ensuring stress-free milking of the cow, preventing udder irritation and animal diseases.

The milking machine, made of high-strength hygienic materials, allows for high yields, animal comfort, fast milking, and low teat slippage. All of this, in turn, leads to a healthier herd, increasing the profitability of clients.

Milking System

Automatic Milking Machine Removal System

The automatic milking machine removal system constantly monitors the milk flow during milking. When milking is completed, the vacuum is turned off, and the milking machine is disconnected from the cow.

Pulsation System

The digital pulsation system provides a gentle massage to the teats of the udder, ensuring that the vacuum level at the teat end is almost identical to the way a calf sucks the udder. Our pulsation system is recognized as a leader in terms of reliability, stable operation, and ease of maintenance.

Pulsation System

Main Milk Line

Stainless steel milk pipeline Milk receiver with a level control system The advantage of the milk receiver with a transparent dome-shaped cover is the ability to see the milk inflow and the cleaning process of the milk receiver.

Milk Pump

Centrifugal milk pumps are equipped with a multi-blade impeller, providing several advantages, including highly efficient pumping at different speeds thanks to the unique blade design and more gentle milk transportation.

Milk Pump

Stainless Steel Milk Filter

The filter prevents foreign materials from entering the plate cooler and, subsequently, the milk tank, thereby improving their efficiency.

Stainless Steel Milk Filter

Additional Milk Line

The line for "non-productive" milk, separating milk by categories during milking and allowing different categories of milk to be delivered without mixing it in one tank cooler.

- Milk pipeline

- Milk receiver included

- Fluid control system in the milk receiver

- Drain valve

400 L Pasture Pasteurizer

Used for pasteurizing non-productive milk and subsequently feeding it to calves.

Significant cost savings by reducing powdered milk purchases through the use of second-grade milk.

Promotes the healthy and natural development of calves due to immunoproteins present in disinfected maternal milk.

Increases body weight gain over a shorter period of time.

Milk Pipeline and Equipment Cleaning System

Washing bowls

Milk Pipeline and Equipment Cleaning System

Cleaning Line Pipelines

The Jet Stream reactive cleaning system accumulates a water charge and, when compressed air is applied, creates a reactive flow at speeds of up to 12 m/s in the milk line for effective cleaning of milk pipelines and milking machines.

Cleaning Line Pipelines

Milk Pipeline Purge System

Control unit

Washing system assembly with pump

Pump motor

Electromagnetic valve

After milking each cow, clean air is passed through the system, expelling milk residues into the milk receiver. The system can collect up to 25 liters of milk that may remain in the pipes, effectively removing them. This solution is used in conjunction with automatic washing, blowing out residual water.

Milk Pipeline Purge System

Automatic Cleaning System DMB

The automatic cleaning system allows you to save labor on cleaning the milking and dairy block.

Included:

Automatic cleaning device

Power unit

Controller

Level sensor

Detergent intake device

Vacuum System

The type of vacuum pump used is a plate hydraulic machine, the most reliable solution on the market.

Included:

Vacuum pump

Electric motor

Vacuum line (stainless steel)

Vacuum regulator

Sanitary tank (trap) with valve

Pneumatic System

Included:

Compressor unit with receiver

Pneumatic tube

Milk Collection Tanks

The milk cooling system is of paramount importance for any dairy farm. It's not just about obtaining the product; it's about delivering it to processing plants without compromising its quality.

Main features and advantages:

High tank hygiene level thanks to an intelligent cleaning system with the ability to choose the optimal cleaning mode

Improved control of the cooling tank's operation thanks to an intelligent control system

Remote monitoring and control through SMS messages and applications

20% increased insulation to reduce energy consumption

Optimization of detergent consumption through automatic dosing

High-quality milk filtration thanks to an advanced filtration system

Ability to choose the optimal cooling mode

High reliability and long service life

The cooling management system software guarantees easy access to key functions and provides quick access to the necessary information. The control panel features quick access buttons that activate the cooling system, along with a large LCD screen displaying milk level, temperature, time, current mode information, and signal strength.

Milk Collection Tanks

Herd Management System

Our herd management system is a powerful automation tool that provides you with instant information about your farm's status. It's a necessary tool for analyzing information and managing many systems, individual to each animal. At the heart of this system is an identification chip that records data such as milk quantity, milking duration, milk flow, and more. This allows you to analyze the received data and make informed decisions on an individual basis for each animal.

Herd Management System

Additional Feeding:

Additional feeding - targeted distribution of concentrated feeds during animal milking. An automated feeding control system with the issuance of compound feed during milking for each animal, based on individual daily milk yield, allows for an average daily productivity increase of 1.6 liters of milk per animal and savings of 1 kg/day of concentrates per animal.

The system for automatic feeding of concentrates in the milking parlor includes:

- Feed bunk

- Feed troughs

- Set of frames

- Controller for feed dosing device

- Electric motor with starter

- Feed dosing device (motor, auger, control board)

- Distribution hoppers

- Power supply unit for dosing device motors

Main Cowshed

The main cowshed is equipped with separate zones for the dry period, calving section, and calf housing. Due to full air exchange in the cowshed premises, animals are kept indoors without access to outdoor pens. As a result, there are cost savings on the construction of outdoor areas.

Main Cowshed

- Estimated number of livestock places: 346

- Building area: 3,110.4 m2

- Building size (including manure pit): 32.4m * 105.6 m

- Construction volume: 21,675 m3

- Air volume per animal: 62,645 m3

- Area of ventilation (window) openings: not less than 250 m2

- Frame: prefabricated reinforced concrete

- Outer walls: prefabricated reinforced concrete

- Coverings: prefabricated reinforced concrete

- Floors: reinforced concrete

- Roof: insulated, asbestos cement sheets

- Aerated adjustable ridge along the entire length of the building

- Gates with wicket

- Technological fencing

Engineering Networks:

Complete and sufficient equipment with a set of engineering networks, structures, and equipment.

- Electrical supply and grounding

- Lighting equipment

- Water supply

- Sewage

- Ventilation: general exchange, supply-exhaust with natural induction. Inflow and outflow are regulated through opening windows in wall panels and light wells located along the ridge of the building, with remote control.

Additional Cowshed

The main cowshed is equipped with separate zones for the dry period, calving section, and calf housing. Due to full air exchange in the cowshed premises, animals are kept indoors without access to outdoor pens. As a result, there are cost savings on the construction of outdoor areas.

Building Parameters:

- Estimated number of livestock places: 377

- Building area: 3,110.4 m2

- Building size (including manure pit): 32.4m * 105.6 m

- Construction volume: 21,675 m3

- Air volume per animal: 57.5 m3

- Area of ventilation (window) openings: not less than 250 m2

- Frame: prefabricated reinforced concrete

- Outer walls: prefabricated reinforced concrete

- Coverings: prefabricated reinforced concrete

- Floors: reinforced concrete

- Roof: insulated, asbestos cement sheets

- Aerated adjustable ridge along the entire length of the building

- Gates with wicket

- Technological fencing

The complex is equipped with a complete and sufficient set of engineering networks, structures, and equipment:

- Electrical supply, grounding

- Lighting

- Water supply

- Heating: standby – steel radiators; main – water heaters

- Sewage

- Ventilation – forced supply-exhaust

Engineering Networks:

Complete and sufficient equipment with a set of engineering networks, structures, and equipment.

Electrical supply and grounding

Lighting equipment

Water supply

Sewage

Ventilation: general exchange, supply-exhaust with natural induction. Inflow and outflow are regulated through opening windows in wall panels and light wells located along the ridge of the building, with remote control.

Main Operations:

For hot countries, an alternative option made of metal is possible:

feeding
watering

Feeding

From the feeding table. Proper feed mixture enhances the beneficial properties of each component. We compensate for the lack of nutrients in one feed with an excess of nutrients in another. This way, the animal receives a complete range of necessary substances.

Watering

Tray-type drinkers with water circulation, providing a water temperature for animal watering not lower than 15°C in winter. Animal watering is done with drinking water from group tray-type automatic drinkers with circulation and water heating.

Manure Removal

Manure removal is carried out by automated scraper installations into a manure pit that provides 10-day storage. After that, the solid fraction is unloaded by a front loader onto a field manure storage (included in the kit) and transported to field manure storage facilities.

Timely manure removal is one of the mandatory conditions for maintaining a favorable microclimate for animals in livestock farm buildings. This significantly improves the air quality by reducing the ammonia content, thus ensuring cleanliness and comfortable conditions for cows.

Calf Shelter

Building size 10m*30m. The standard set includes:

Calf shelters 28 pcs.

Animal weighing scales.

Calf Shelter
Calf Shelters
Animal Weighing Scales

Agricultural Machinery

LLC "Bugatti Srl" is a supplier of the most modern and efficient agricultural machines in the field of dairy farming. Tested in our own experience and adapted to the conditions of the local agricultural producer, the offered machines will help take your enterprise to a new level of productivity and profitability.

Corn Seeder

Pneumatic universal precision 6-row seeder (for corn sowing), inter-row spacing 75 cm, with disc coulters of the seeding section – can be attached to MTZ 82 (80 hp). Equipped with disc/anchor coulters for fertilization, a seeding control system for each row, control of the number of seeds per hectare, hectare counter, seeding distance indicator, and row exclusion.

Corn Seeder

Grain Seeder

Mascar unit is designed for sowing all kinds of seeds, sized from 1 to 10 mm (flax, wheat, rye, barley, oats, peas, lupine, vetch, soy, sorghum, rapeseed, clover, ryegrass, alfalfa, clover, etc.), both on minimally processed soils and directly without prior preparation (on stubble). Can be attached to MTZ 3022.

Grain Seeder

Baler

MS-120 – compatible with MTZ 1221 (120 hp). Balers by "Mascar" with increased compression are designed for collecting rolls of hay, straw, and silage, pressing them into bales with subsequent wrapping with twine or netting. The baler is made under the license of Feraboli S.p.A. This technology allows wrapping bales in film after pressing for longer preservation of feed nutrients. The baler forms bales with a diameter of 120 cm. It presses not only hay and straw but also dried mass with moisture content up to 50%.

Baler

Bale Wrapper

Wrapper with film tensioner for circular motion. The machine with two driven rollers allows wrapping even poorly formed bales. It is easy to maneuver and suitable for small spaces and hilly terrain, for work in limited or hard-to-reach areas. Excellent results are achieved on steep slopes. It can wrap bales with a diameter of 100 to 500 cm and a weight of up to 1000 kg. Loading and unloading of the bale occur smoothly, thanks to the opening and closing of the rollers.

Bale Wrapper

Grain Crusher

The hammer grain crusher is designed for grinding seeds of rye, wheat, barley, corn with a moisture content of up to 50%, as well as finely ground corn silage in accordance with zoohygiene standards – without loss of protein. This technology is an excellent alternative to drying and crushing grain, processes that require high labor and energy costs. The mill is highly reliable and ensures complete operator safety.

Grain Crusher

Straw Shredder

Straw and hay distributor for preparing bedding and feeding animals. Thanks to two mechanically driven shafts, it allows easy splitting of any type of product used: round and square bales of hay or straw, various packaging with moist straw and hay.

Straw Shredder