“Double” Milking Parlor - Optimizing the Milking Process

“Double” Milking Parlor

Innovative Dairymaster Milking Parlor

In the "Double" milking parlor, each milking stall is equipped with a milking machine. This option is ideal for farms where it is necessary to maximize workspace or perform milking in groups. "Double" offers various configurations, ranging from basic equipment to full automation, allowing you to choose the optimal solution for specific needs.

Key Features

Efficient Milking Equipment

High Productivity

The milking system ensures productivity of up to 500 cows per hour, guaranteeing high efficiency and time optimization.

Cost Optimization for Milking

Multiple Milking

You can milk up to 5 cows with a single milking machine per hour, reducing time requirements and increasing overall process productivity.

Cow Comfort During Milking

Stress Minimization

The milking system is designed to minimize stress for cows during the procedure, promoting their well-being and comfort.

Space Optimization in Dairy Production

Spatial Optimization

The solution is designed for efficient use of space in large dairy complexes, providing maximum convenience and functionality.

Group Milking and Its Benefits

Group Milking

Group milking technology contributes to improved time and resource management, increasing overall process productivity.

Reliable Dairy Equipment

Quality and Reliability

The offered equipment ensures high quality and reliability of milking, contributing to achieving the best results in the dairy industry.

Double Play

In the "Double" milking parlor, each milking stall is equipped with a milking machine. This option is ideal for farms where there is a need to maximize workspace or where milking cows is done in groups. There are numerous different configurations available for the "Double" milking parlor, from basic equipment to full automation.

Main Components of the "Double" Milking Parlor

Automatic Cow Identification System in the Milking Parlor

Automatic Cow Identification System

This system significantly increases the productivity and efficiency of the milking process, simplifying herd management and cow health control.

Farm Management Software

Milk Manager Software

Milk Manager provides extensive capabilities for analyzing milk yield data, animal health, and farm management, enhancing overall performance.

Interactive Milking Stall Control Panel

Milking Stall Control Panel

The panel facilitates monitoring and control of the milking process, providing milking parlor operators with convenient access to important performance indicators.

Milking Machine for Dairy Farms

Milking Machine

Milking machines ensure high efficiency and quality milking, contributing to increased milk yields and cow well-being.

The Automatic Cow Identification System reads information from an electronic ear tag when the cow enters the milking parlor. The tag is attached to each cow's ear, and when the animal passes through the identification antenna located at the entrance to the milking parlor or through the selection gate (if available), it sends a signal to the reader device, which, in turn, sends a message to the computer that accurately identifies the cow.

The Milk Manager software provides easy access to comprehensive information on milk yields, milking times, veterinary data, cow sorting, and live weight, while monitoring and controlling all automatic systems in the parlor. All data is entered into clear tables and graphs, and the livestock farmer has the opportunity to add the results of productive performance monitoring to the program. During the entire milking process, the control program monitors and tracks the condition of each cow during milking. The program can fully control and automate cow sorting processes. Animals are sorted using robotic sorting gates, and the sorting schedule can be adjusted based on user requirements, such as continuous sorting or temporary separation of certain cows in a specific direction. The cow activity detection system, designed to detect heat in cows, also interacts with the program. When a cow is detected as being in heat, the sorting gates can automatically sort such a cow during a user-defined milking.

The Milking Stall Control Panel displays a range of important indicators, such as milk yield, milking time, somatic cell count in the milk of each cow, and much more. With a single touch, you can control animal feeding at each milking stall, receive notifications about cows in heat, and manage the operation of sorting gates by separating the animal for examination or insemination. Additionally, the Swiftflo Commander display informs about freshly calved cows in the milking parlor, initiating milking into the divert milk line.

The Milking Machine has the ability to visually monitor milk flow through a transparent collector lid. According to research conducted over the entire lactation period of cows, the Dairymaster milking machine allows for a 5% higher milk yield compared to other tested milking machines. The advantages of the milking machine are determined by its components, including a specially designed collector, stainless steel teat cups, and an extremely elastic conical teat rubber. The teat rubber exhibits exceptionally high performance and has the lowest slip rate among existing teat rubber brands. The special conical shape and elasticity of the teat rubber, made from a special material, provide a mode of milking where the teat cup does not creep onto the base of the teat during milking, and the teat canal is not compressed. The milking machine provides stable vacuum during the milking phase (42-44 kPa in the teat chamber) and reduces it during the rest phase (down to 18-20 kPa depending on the milk flow). This contributes to faster milking and improved udder condition.

Innovative Dairymaster Receiving Bowls for Dairy Farms

Innovative Receiving Bowls

Dairymaster's receiving bowls are designed to improve the efficiency of the milking process, providing hygienic milk collection and equipment cleaning convenience.

Automatic Dairymaster Milking Machine Removal System

Automatic Milking Machine Removal

Dairymaster's automatic milking machine removal system reduces labor and increases milking accuracy, ensuring gentle detachment of equipment after the milking process.

ICAR Certified Dairymaster Milk Meter

Milk Meter

ICAR-certified Dairymaster milk meters provide accurate milk yield measurement, essential for farm productivity and milk quality management.

Dairymaster Milk and Vacuum Lines, Cleaning Systems

Milk Lines and Cleaning Systems

Dairymaster's stainless steel components ensure durability and reliability of milk and cleaning systems, maintaining high hygiene levels on the dairy farm.

Receiving bowls provide the optimal position for milking machines during cleaning. The system is neatly concealed under the cow's location. Receiving bowls have a hygienic design, allowing for the cleaning of teat rubber from both the inside and outside. Self-closing lids prevent dirt from entering during milking.

Automatic milking machine removal system accurately and consistently monitors milk flow during milking. After milking is completed, vacuum supply is stopped, and the milking machine is automatically detached from the cow's udder. The lifting cylinder is made of stainless steel, ensuring maximum strength and reliability. The automatic milking machine removal system is easily adjustable using the milk meter or computer and has a milk meter reset function, allowing the meter to retain cow yield data in case the milking machine is accidentally removed by the cow. The automatic milking machine removal system can monitor milk flow in two milk lines (main and diverting) and allows for milk separation with a single button press.

Milk meters are certified by the International Committee for Animal Recording (ICAR) and the Dairy Herd Improvement Association (DHIA). Milk meter registration is based on a weight-based principle (measuring weight, not volume or flow) – the most accurate measurement system. The milk meter includes a sample collection system that is fully integrated into the milk meter. The cleaning of milk meters is also optimized. Initiating cleaning on one of the milk meters activates cleaning for all milk meters.

Milk lines, vacuum lines, cleaning lines are made of stainless steel, ensuring strength and long service life. Our milk line sizes comply with the latest international standards. The use of stainless steel allows for easy cleaning and sanitization.

Milk Receivers for Efficient Milk Collection

Milk Receivers

Dairymaster's milk receivers ensure reliable milk collection and are equipped with side transparent windows for monitoring the milk inflow process.

Reactive Cleaning System for Milking Equipment

Reactive Cleaning

Dairymaster's efficient reactive cleaning system ensures thorough cleaning of milking equipment, guaranteeing high hygiene and product safety.

Automated Milking Parlor Cleaning System

Automated Cleaning

Dairymaster's automated cleaning system streamlines the cleaning processes of milking parlors, ensuring high efficiency and time savings for farm workers.

High-Performance Centrifugal Milk Pumps

Centrifugal Milk Pumps

Dairymaster's centrifugal milk pumps offer high performance and gentle handling of milk, ensuring its quality transport without damaging its structure.

Milk receivers are made of stainless steel with side dome-shaped transparent windows made of food-grade plastic for visualizing the milk inflow into the milk receiver. Milk receivers can vary in size depending on the milking parlor.

Reactive cleaning system is an efficient system for cleaning milking equipment of any type and size. The system is controlled by an automatic cleaner and is equipped with a tank with an air injector. The system fills the tank with water and then pushes it into the milk line at a speed of 12-14 m/s. Turbulent water flow is created in the milk line, allowing for effective cleaning of the milk line and milk receiver while minimizing the consumption of cleaning solution.

Automated cleaning ensures quality cleaning of the milking parlor on a regular basis. The automated cleaning system is fully integrated and manages the entire milking parlor cleaning cycle. It communicates with milking parlor equipment, including milk meters and automatic milking machine removal systems, to ensure the best cleaning sequence. The automated cleaning system allows for selecting different cleaning cycles with a single button press. The sequence of cleaning cycles is fully programmable and can be easily customized to meet user requirements. Pre-rinsing before milking can be programmed to start automatically. A safety valve prevents the system from starting cleaning if the milking parlor is improperly connected to the cleaning system, preventing accidental introduction of cleaning solution into the milk cooler tank. The built-in warning indicator informs the user in a timely manner about incorrect system operation, such as low detergent levels, and more. The system is equipped with a rechargeable battery to save settings in case of sudden power loss.

Centrifugal milk pumps are manufactured using the latest technologies, materials, and developments. The milk pump is equipped with a multi-blade impeller, providing several advantages, including highly efficient and gentle pumping at different speeds, thanks to the unique blade design.

Highly Efficient Milk Filtration System

Milk Filtration System

The use of disposable filters ensures high purity of milk, maintaining its quality and safety for consumption.

Efficient Vacuum System for Milking Systems

Vacuum System

Rotary vane vacuum pumps ensure stable and reliable operation of milking equipment, increasing its productivity.

Modern Pulsation System for Milking

Pulsation System

Dairymaster's pulsation system ensures maximum milking efficiency, thanks to its reliability and stability.

Automated Milk Sampling

Milk Sampling

Milk sampling is done automatically and does not affect the milking process, allowing the farm operator to focus on other tasks.

Milk Filtration System is made of stainless steel based on a sturdy frame. A disposable filter is installed to ensure optimal milk filtration. For larger setups, multiple filters can be used, and the system can be configured so that filters can be changed during milking. The filter prevents foreign materials from entering the plate cooler and then into the milk tank, improving the efficiency of both the cooler and the milk tank.

Vacuum System uses rotary vane vacuum pumps, which are the most reliable on the market. The vacuum pumps are manufactured using state-of-the-art engineering, ensuring their maximum performance. When used with a frequency control system, vacuum pumps provide high efficiency and help significantly reduce energy consumption (by 50-80%). They have a stainless steel belt guard. A safety float is included in the sanitary bowl, which automatically shuts off the vacuum system when the milk collector is overfilled.

Pulsation System used in our milking equipment is recognized as a leader in terms of reliability, stable operation, and ease of maintenance. Pulsation rate and ratio are easily adjustable. Dairymaster uses a simultaneous milking system (4x0) - all 4 teats are milked simultaneously. In this case, the vacuum level can be varied, simulating calf suckling, resulting in: The teat canal opens completely, allowing for one-minute faster milking than any other milking equipment. The risk of hyperkeratosis (thickening and roughening of the teat) is reduced, improving udder condition. Animals enjoy the milking process. As a result, more oxytocin is released into the bloodstream, allowing for a 5% increase in yields due to deeper milking. In the case of pair milking (2x2), a constantly high vacuum level is required, otherwise, the milking machine falls off. The Dairymaster milking machine does not fall off or suck in air.

Milk Sampling and Collection are done in a safe, easily accessible, and clean location. The employee responsible for sampling does not interfere with the operator's work, as the milk sampling process occurs independently of the milking process. Milk sampling goes unnoticed by the cows, eliminating the stress factor of external people.

Optimizing the "Double" Milking Parlor: Recommended Options

Innovative Automatic Addressable Feeding System by Dairymaster

Innovative Automatic Addressable Feeding System by Dairymaster

This feeding system increases milk productivity and reduces feed costs by eliminating the need for additional devices for cattle adjustment.

Milk Sorting Line for Quality Sorting in the Milking Parlor

Milk Sorting Line for Sorting

Sorting milk by grades during milking ensures high efficiency in selling dairy products at various price points.

Automatic Disinfection System for Milking Machines After Each Use

Automatic Milking Machine Disinfection

Disinfection after each use prevents cross-contamination and maintains herd health at a high level.

Efficient Selection Block by Dairymaster for the Milking Parlor

Efficient Selection Block by Dairymaster

The selection block allows precise control of individual cow directions, optimizing processes in the milking parlor and increasing productivity.

The Innovative Automatic Addressable Feeding System by Dairymaster provides efficient feeding management, allowing farmers to increase yields and reduce feed costs, which is crucial for optimizing milk production and improving economic efficiency.

Dairymaster's Milk Sorting Line enables farmers to sort milk by quality during milking, a key factor in maximizing profits from dairy product sales.

Dairymaster's Automatic Milking Machine Disinfection System contributes to higher sanitary standards and animal health on dairy farms, preventing the risk of mastitis and other diseases.

Dairymaster's Efficient Selection Block represents an advanced solution for herd management, allowing farmers to precisely direct cows after milking for further inspection, treatment, or feeding.

Efficient Milk Line Purge System for Milking Parlors

Efficient Milk Line Purge System

The milk line purge system ensures complete milk transfer from the milk line to the milk cooler, minimizing losses and improving hygiene.

Automatic Milking Machine Start for Increased Efficiency

Automatic Milking Machine Start

Automatic milking machine start reduces operator time and effort, increasing overall milking process efficiency.

Plate Milk Precooler for Cooling Optimization

Plate Milk Precooler

The plate milk precooler rapidly lowers milk temperature to an ideal level, preserving its quality and freshness.

Voice Messaging System for Timely Communication in the Milking Parlor

Voice Messaging System

The voice messaging system improves communication between shifts, ensuring the transmission of critical information without delays or errors.

Milk Line Purge System uses compressed air to completely remove milk residues from the milk line after each milking, significantly reducing the risk of contamination and ensuring high process hygiene.

Automatic Milking Machine Start automates the milking initiation process, simplifying the procedure for the operator and reducing the time required for servicing each cow.

Plate Milk Precooler is essential equipment that rapidly lowers milk temperature, preserving its quality for further processing or storage.

Voice Messaging System facilitates the transmission of information about milking status, yields, and animal health to operators working in different shifts, improving herd management and decision-making responsiveness.

Recommended Options for the "Double" Milking Parlor

Double Guard System for Milking Parlors

Double Guard System

The protective box 'Double Guard' for "Double" milking parlors ensures equipment protection and serviceability convenience.

Innovative Elevated Floor for Operator Workspace Enhancement

Elevated Floor

The elevated floor significantly increases operator comfort in the milking parlor, contributing to enhanced efficiency and reduced fatigue.

Farm Messenger App for Mobile Milking Parlor Management

Farm Messenger App

Farm Messenger is a mobile app for milking parlor management, providing operators with real-time information about the milking process.

Automatic Nipple Spraying System for Post-Milking Hygiene

Automatic Nipple Spraying

Automatic nipple spraying after milking ensures high hygiene and reduces the risk of mastitis, promoting herd health.

Double Guard System is a stainless steel protective box designed for "Double" milking parlors. It safeguards the milk line and pulsation line, ensuring safety and ease of maintenance.

Elevated Floor is an innovative system that enhances operator efficiency by creating comfortable working conditions and reducing fatigue.

Farm Messenger App is a mobile solution for milking parlor management that provides operators with essential real-time information about milking and yield.

Automatic Nipple Spraying is a system applied after milking each cow to maintain hygiene and prevent diseases such as mastitis.